Coating composition and method of application thereof

专利摘要:
The present invention is capable of producing a cured coating having a TUKON hardness of 15 or at 20 ℃ has a dynamic modulus E 'at least 1 × 10 9 dyn / cm 2 at a temperature of 150-200 ℃ the amplitude of the 110 Hz thermosetting It relates to an organic solvent type coating. Cured films produced from conventional organic solvent type coatings used as automotive top coatings (e.g., organic solvent type coatings containing hydroxyl group-containing acrylic resins and melamine resins as main components) are climatic, It is at least equal in final appearance, acid resistance and better in stain resistance.
公开号:KR19980063847A
申请号:KR1019970066327
申请日:1997-12-05
公开日:1998-10-07
发明作者:이꾸시마사또시；와다세이지；오꾸무라와스마사；아이다하루히꼬；야부따모또시；유까와요시유끼；하사다겡이찌
申请人:와따나베다다시；간사이페인트가부시끼가이샤；
IPC主号:

专利说明:

Coating composition and method of application thereof
The present invention relates to a coating composition which can form a coating film that does not soften even at a high temperature of 60 ° C. or more, and has a good antifouling property, and to a coating composition for easily removing contaminants attached thereto and a method for applying the coating composition. will be.
As the top coating (particularly the transparent coating) for automobile body panels, an organic solvent type coating mainly containing a hydroxyl group-containing acrylic acid resin and a melamine resin is mainly used. The coating film of such a coating is excellent in weather resistance, final appearance, etc., but there is a problem that insufficient acid rain resistance has become a major issue in recent years. As an upper coating having improved acid rain resistance, an organic solvent type coating containing no melamine resin and containing a carboxyl group-containing resin and an epoxy group-containing resin as its main components (the coating is generally referred to as a carboxyl-epoxy type coating. Has been proposed. The cured film of the carboxyl-epoxy-type coating is excellent in weather resistance and final appearance, has good acid resistance, but has a low antifouling property, and it is difficult to completely remove contaminants attached thereto.
The top covering film of the car body panels is contaminated by adhesions, infiltration and contaminants (e.g. bird droppings, pollen and dead insects), iron rust, sand and dust and sticking of particles in the gas (e.g. carbon and paraffin). Easy to be For example, new feces on the film shrink when dried and solidified; As a result, the film surface also shrinks; The appearance of the shrunk film portions (eg sharpness of gloss and image gloss) deteriorates. Alternatively, when pollen, dead insects, etc. on the film are wet with rain, the proteins and amino acids contained therein are dissolved in the rain, and may be infiltrated with the film to become a contaminant. In addition, iron rust, sand and dust, particles in the waste gas, and the like adhere to the film or stick to become a source of contamination.
Automotive panels, on the other hand, reach up to 60 ° C in some cases due to solar heat when placed outdoors. At such high temperatures, the top covering film of the vehicle body panel softens, and the contamination develops more easily.
Such contamination of the top covering film is difficult to remove by simply wiping or using detergents or waxes and damaging the good appearance of the film.
A primary object of the present invention is a conventional organic solvent type coating used as a top coating for automobiles (e.g., organic solvent type coatings containing acrylic group resins and melamine resins containing hydroxy groups as main components, ie carboxyl-epoxy type coatings). To develop a novel organic solvent type coating having a film forming ability, at least equal in weather resistance, final appearance, acid resistance and the like, compared with the cured film formed from the), and a method of applying the coating.
The inventors have studied to achieve the above objects. As a result, the inventors found that the cured coating film had a TUKON hardness of 15 or more at 20 ° C. and a dynamic modulus E ′ (dynamic modulus) minimum of 1 × 10 ⁹ dyn / cm ² or more at a frequency of 110 Hz in a temperature range of 150 to 200 ° C. It does not soften even at a high temperature of 60 ° C. or higher, does not cause infiltration or sticking of contaminants, and easily removes contaminants attached thereto, and has very high antifouling properties, and has excellent weather resistance, final appearance, and acid resistance. Came out. The present invention has been completed based on the above findings.
According to the invention, thermosetting having a TUKON hardness of at least 15 at 20 ° C. and a curable coating film having a dynamic modulus E ′ minimum of at least 1 × 10 ⁹ dyn / cm ² at a frequency of 110 Hz in a temperature range of 150-200 ° C. An organic solvent type coating film is provided.
The coating of the present invention is described in detail below.
The coating of the present invention is characterized in that by using a specific composition the coating can form a cured film having a special value of TUKON hardness at 20 ° C. and a minimum of dynamic modulus E ′ of a certain value at a frequency of 110 Hz. .
The cured film formed from this coating is rigid and has a hardness of at least 15 at 20 ° C., preferably at least 1 × 10 ⁹ dyn / cm ² at a frequency of 110 Hz in a temperature range of TUKON hardness of 17-25 and 150-200 ° C., Preferably it has a dynamic modulus E 'minimum of 1.1 x 10 ⁹ to 8 x 10 ⁹ , more preferably 1.2 x 10 ⁹ to 5 x 10 ⁹ dyn / cm ² .
The TUKON hardness at 20 ° C. of the cured film herein refers to the coating applied to the glass plate to form a film having a thickness of 30 μm upon curing, and the film obtained is subjected to the given conditions (eg 140 ° C. and 30 minutes). The cured film was thermally cured and the hardness was measured using a TUKON micro hardness tester manufactured by American Chain Cable. The larger the value, the greater the hardness of the cured film. Cured films formed from conventional thermoset coatings typically have a TUKON hardness of 5-10. The present coating has the capability of forming a cured film having a greater hardness than the cured film, and the present coating has a great feature in this regard.
Dynamic modulus E 'at a frequency of 110 Hz of the cured film was applied to the coating on the tin plate to form a film having a thickness of 45 μm upon curing, and the obtained film was thermally cured at 140 ° C. for 30 minutes, The cured film was measured at 110 Hz by measuring the dynamic modulus E 'at a frequency of 110 Hz using the RHEOVIBRON DDV-II-EA manufactured by TOYO BALDWIN. The dynamic modulus E 'is measured at 150-200 ° C and its minimum value is obtained in this temperature range.
The coating of the present invention is not particularly limited as long as it can form a cured film having the above specific value. The coating is particularly preferably a thermosetting organic solvent type coating consisting of:
(A) A compound containing two or more alicyclic epoxy groups in a molecule, and whose number average molecular weight is less than 2,000,
(B) an acrylic group-containing acrylic acid resin having a number average molecular weight of 2,000 to 50,000 and a hydroxyl value of 10 to 150 mg KOH / g and an epoxy equivalent of 220 or less, and
(C) thermally initiated cationic polymerization catalyst
(Here, the molar ratio of the epoxy group of component (A): epoxy group of component (B) is 1: 1: 1: 0.05).
Preferred coatings are as follows.
Component (A) : A compound containing two or more alicyclic epoxy groups in a molecule | numerator, and whose number average molecular weight is less than 2,000.
The cycloaliphatic epoxy group here is a ternary oxirane ring formed by two adjacent carbon atoms composed of one cycloaliphatic hydrocarbon ring and one oxygen atom. The cycloaliphatic hydrocarbon may usually have 3-12, preferably 5-6 ring carbon atoms.
Component (A) contains, by way of example, two or more, preferably two or three, alicyclic epoxy groups in the molecule and has a number average molecular weight of less than 2,000, preferably of 100-1,500, more preferably of 130-1,000. . Component (A) preferably has an epoxy equivalent of usually 50-500, in particular 100-300.
As the component, for example, dicyclopentadiene dioxide, bis (2,3-epoxycyclopentyl) ether, ethylene glycol bis (epoxycyclohexenecarboxylate), bis (3,4-epoxycyclohexylmethyl) adipate , Bis (4,5-epoxy-2-methylcyclohexylmethyl) adipate, ethylene glycol bis (3,4-epoxy-cyclohexanecarboxylate), 3 ', 4'-epoxycyclohexylmethyl 3,4- Epoxycyclohexanecarboxylate, 3,4-epoxy-6-methylcyclohexylmethyl 3,4-epoxy-6-methylcyclohexanecarboxylate 1,2,5,6-diepoxy-4,7-methanoper Hydroindene, 2- (3,4-epoxycyclohexyl) -3 ', 4'-epoxy-1,3-dioxane-5-spirocyclohexane, 1,2-ethylenedioxy-bis ((3, 4-epoxycyclohexylmethane), di-2,3-epoxycyclopentyl ether and 4 ', 5'-epoxy-2'-methylcyclohexylmethyl 4,5-epoxy-2-methylcyclohexanecarboxylate Can be.
Component (B) : epoxy group-containing acrylic acid resin having a number average molecular weight of 2,000 to 50,000 and a hydroxyl value of 10 to 150 mg KOH / g and an epoxy equivalent of 220 or less.
The epoxy group which component (B) (acrylic acid resin) contains is an epoxy group derived from glycidyl (meth) acrylate, and the said alicyclic epoxy group especially.
Also by way of example, spiro includes the creation of an epoxy group in which one carbon atom typically acts as a constituent of the acrylic hydrocarbon ring and the oxirane ring. Component (B) preferably contains, for example, two to 1,000 epoxy groups on average in the molecule.
Examples include (B-1) an epoxy group-containing polymerizable monomer, (B-2) a hydroxyl group-containing polymerizable monomer, (B-3) a polymerizable acrylic acid monomer (the three components are essential), and, if necessary, ( B-4) A component (B) can be manufactured by copolymerizing another polymerizable monomer.
The polymerizable monomer (B-1) containing an epoxy group is a compound having at least one, preferably one epoxy group, at least one, preferably one polymerizable unsaturated double bond in the molecule. Specific examples thereof include glycidyl (meth) acrylate, methylglycidyl (meth) acrylate, allyl glycidyl ether, 3,4-epoxycyclohexylmethyl (meth) acrylate, 2- (1,2) -Epoxy-4,7-methanoperhydroinden-5 (6) -yl) oxyethyl (meth) acrylate, 5,6-epoxy-4,7-methanoperhydroinden-2-yl (meth) Acrylate, 1,2-epoxy-4,7-methanoperhydroinden-5-yl (meth) acrylate, 2,3-epoxycyclopentenyl (meth) acrylate, 3,4-epoxycyclohexylmethylated (Meth) acrylate of polycaprolactone, an equal-equivalent reaction product between (meth) acrylic acid and said component (A), and a compound represented by the following formula.
In the above formula, R ₁ is the same or different and each is a hydrogen atom or a methyl group; R ₂ is the same or different and is a C _1-8 hydrocarbon group; R ₃ is the same or different and each is a C _1-20 hydrocarbon group; w is an integer from 0 to 10.
The hydroxyl group-containing polymerizable monomer (B-2) is a compound containing at least one, preferably one hydroxyl group, at least one, preferably one polymerizable unsaturated double bond in the molecule. Specific examples thereof are monoesters between (meth) acrylic acid and C _2-10 dialcohol (glycol), such as hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, hydroxylbutyl (meth) acrylic Rate and the like; Polyether polyols (eg polyethylene glycol, polypropylene glycol or polybutylene glycol) and monoesters between (meth) acrylic acid.
The polymerizable acrylic acid monomer (B-3) comprises an ester between (meth) acrylic acid and monoalcohol having 1 to 24, preferably 1 to 12, aliphatic or alicyclic carbon atoms. For example, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, octyl ( Meth) acrylate, decyl (meth) acrylate, lauryl (meth) acrylate and cyclohexyl (meth) acrylate. These monomers can be used individually or in mixture of 2 or more types.
Other polymerizable monomers (B-4) are compounds other than the above monomers, and contain at least one polymerizable unsaturated double bond in the molecule. Specific examples thereof are the following monomers.
i) Carboxyl group-containing polymerizable monomers such as acrylic acid, methacrylic acid, crotonic acid, itaconic acid, maleic acid, fumaric acid and the like.
ii) amide type polymerizable monomers such as N-methylol (meth) acrylamide, N-methoxymethyl (meth) acrylamide, N-butoxymethyl (meth) acrylamide and the like.
iii) vinyl ethers such as ethyl vinyl ether, propyl vinyl ether, butyl vinyl ether, hexyl vinyl ether, cyclopentyl vinyl ether, cyclohexyl vinyl ether, phenyl vinyl ether, benzyl vinyl ether, allyl glycidyl ether and the like.
iv) vinyl acetate, vinyl propionate, ethylene, propylene, vinyl chloride, styrene, α-methylstyrene, N, N-dimethylaminoethyl (meth) acrylate, N, N-diethylaminoethyl (meth) acrylate , (Meth) acrylamide, (meth) acrylonitrile, vinylpyrrolidone and the like.
Monomer (B-1), monomer (B-2), monomer (B-3) (these three monomers are required) and monomer (B-4), if necessary, for example in the presence of a radical polymerization catalyst in a general solution The polymerization can be carried out to prepare component (B).
The proportion of each monomer component used is such that the formed epoxy group-containing acrylic acid resin has a hydroxyl value of 10-150 mg KOH / g, preferably 20-120 mg KOH / g and an epoxy of 220 or less, preferably 100-220. Has an equivalent.
Component (B) preferably has a number average molecular weight of 2,000 to 50,000, in particular 3,000 to 20,000.
In the coating of the present invention, the molar ratio of component (A) and component (B) to the epoxy group of component (A): epoxy of component (B) is represented by component (A): component (B) = 1: 1: 1 to 1: 0.05, Preferably it can be mix | blended so that it may be 1: 0.8-1: 0.2. It is also preferred that the average epoxy equivalent of the components (A) and (B) is generally 300 or less, in particular 100-280. Here, the average epoxy equivalent product of the epoxy equivalent of component (A) and the weight ratio of component (A) in the total amount of component (A) and (B) And the epoxy equivalent of component (B) and the sum of the weight ratios of component (B) in the total amount of (2) component (A) and (B).
Component (C) : thermally initiated cationic polymerization catalyst
The coating of the present invention contains a thermally initiated cationic polymerization catalyst in addition to components (A) and (B). Component (C) is a compound that is inert at normal temperature, but when heated to reach a critical temperature, it causes cleavage to generate cations and cause cationic polymerization. Or the like include an onium salt of nitrogen, sulfur, phosphorus or iodine ^- component (C) is the anion component of example _{^{SbF 6 -, SbF 4 -,}} AsF 6 -, PF 6. Specific examples of component (C) are preferably the following compounds.
i) N, N-dimethyl-N-benzylanilinium hexafluoroantimonate, N, N-diethyl-N-benzylanilinium tetrafluoroborate, N, N-dimethyl-N-benzylpyridinium hexafluoro Roantimonate, N, N-diethyl-N-benzylpyridinium trifluoromethanesulfonate, N, N-dimethyl-N- (4-methoxybenzyl) pyridinium hexafluoroantimonate, N, N-diethyl-N- (4-methoxybenzyl) pyridinium hexafluoroantimonate, N, N-diethyl-N- (4-methoxybenzyl) toluidinium hexafluoroantimonate, N Quaternary ammonium salt type compounds such as N-dimethyl-N- (4-methoxybenzyl) toluidinium hexafluoroantimonate.
ii) triphenylsulfonium tetrafluoroborate, triphenylsulfonium hexafluoroantimonate, triphenylsulfonium hexafluoroarsenate, Adeka CP-77 (manufactured by Asahi Denka Kogyo Co., Ltd.), tree Sulfonium salt type compounds such as (4-phenylthiophenyl) sulfonium hexafluoroarsenate and the like.
iii) phosphonium salt type compounds such as ethyltriphenylphosphonium hexafluoroantimonate, tetrabutylphosphonium hexafluoroantimonate and the like.
iv) diphenyliodonium hexafluoroarsenate, di-4-chlorophenyliodonium hexafluoroarsenate, di-4-bromophenyliodonium hexafluoroarsenate, di-p Iodonium salt type compounds such as tolyl-iodonium hexafluoroarsenate, phenyl (4-methoxyphenyl) iodonium hexafluoroarsenate, and the like.
When the cationic polymerization catalyst (C) is heated at a critical temperature (eg, about 100-180 ° C., preferably about 120-160 ° C.) for about 10-40 minutes, cleavage occurs, generating cations, and Cationic polymerization is caused between the aliphatic epoxy group of (A), the hydroxyl group of component (B) and the epoxy group of component (B). Component (C) thus acts to promote three-dimensional curing and crosslinking of components (A) and (B).
In the coating of the present invention, the amount of cationic polymerization catalyst (C) used is not particularly limited, but is generally 0.05-10 parts by weight based on 100 parts by weight of the total solid content of components (A) and (B). , Especially 0.5-5 parts by weight.
Preparation of Coatings
The thermosetting organic solvent type coating of the present invention can be prepared by dissolving or dispersing the component (A), component (B) and cationic polymerization catalyst (C) in an organic solvent. As organic solvents, for example toluene, xylene, ethyl acetate, butyl acetate, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, isophorone, methanol, ethanol, butanol, methyl acetate, methoxybutyl acetate, cellosolve and cello Sorb acetate. The organic solvent is not limited to this.
The coatings of the invention, if necessary, in addition to components (A), (B) and (C), depending on the purpose of use, color pigments, iridescent pigments, metallic pigments, extended pigments, ultraviolet absorbers, light stabilizers, fluidity General additives for coating such as modulators, anti-sissing agents and the like.
The coatings of the present invention are generally usable as transparent coatings, solid color coatings, metallic coatings or light rainbow coatings. However, the present coating can form a cured film having excellent antifouling properties, and thus is most preferably used as a transparent coating for forming a top transparent film.
Additional ingredient
In addition, the coating of the present invention, in addition to the components (A), (B) and (C), by containing the following fourth component, the coating can form a higher performance cured film:
(D) fluorine-containing resin,
(E) acylation or amino-etherification
(F) a compound containing a hydrolyzable alkoxysilyl group,
(G) colloidal silica, or
(h) photocatalytic cationic polymerization catalysts.
Ingredient (D)
The fluorine-containing resin which is necessarily used as the fourth component in the present coating is a component which allows the cured film formed from the present coating to have long-term water resistance. This resin can preferably be in any of the following forms.
(D-1) Dispersion stabilizer A non-aqueous polymer dispersant which is a polymer particle dispersion liquid containing the (meth) acrylate unit of the fluoroalkyl group containing in the organic solvent liquid containing resin. Wherein the particles are insoluble in the organic solvent.
(D-2) A non-aqueous polymer dispersing agent which is a polymer particle dispersion liquid in the organic solvent liquid containing a fluorine-containing dispersion stabilizer resin. Wherein the particles are insoluble in the organic solvent.
(D-3) The organic solvent liquid of resin containing fluorine.
Component (D-1), component (D-2) and component (D-3) can be used alone or in any combination. Among these components, the cured film formed from the coating using component (D-1) facilitates the removal of contaminants as compared to the film formed from the coating using component (D-2) or (D-3), Component (D-1) is preferred because it can maintain water resistance for a while.
Component (D-1) is a dispersant of polymer particles containing a (meth) acrylate unit containing a fluoroalkyl group in an organic solvent containing a dispersion stabilizer resin as described above, wherein the particles are insoluble in the organic solvent.
The non-aqueous polymer dispersant (D-1) is in particular a dispersant of the polymer particles (c) in an organic solvent (b) containing a dispersion stabilizer resin (a), wherein the polymer particles (c) are insoluble in the organic solvent (b) The polymer is a copolymer between a (meth) acrylate containing a fluoroalkyl group and other polymerizable monomers.
The dispersion stabilizer resin (a) is for stably dispersing the polymer particles (c) in the organic solvent (b), and is preferably meltable or expandable in the organic solvent (b), but is compatible with the polymer particles (c). to be. Specific examples of the dispersion stabilizer resin (a) are acrylic acid resins, vinyl resins, polyester resins, alkyd resins, urethane resins, and fluorine-containing resins. Resin (a) can contain functional groups, such as a hydroxyl group, a carboxyl group, an epoxy group, a silanol group, an alkoxysilane group, etc. as needed.
The dispersion stabilizer resin (a) preferably contains an average of 0.1 mol or more (per molecule) of polymerizable double bonds because such resins can form covalent bonds with the polymer particles (c), and the obtained non-aqueous polymer dispersant (D-1) to have improved stability, improved mechanical stability and the like.
The polymerizable double bond can be introduced into the dispersion stabilizer resin (a) by reacting the functional group in the resin (a) with the polymerizable monomer containing the functional group and the functional group having reactivity. As an example, the introduction can be carried out by reacting a carboxyl group-containing dispersion stabilizer resin with a glycidyl group-containing polymerizable monomer such as glycidyl acrylate, glycidyl methacrylate or allyl glycidyl ether. Introduction can also be effected by reacting a glycidyl-containing dispersion stabilizer resin with a carboxyl-containing polymerizable monomer (e.g. acrylic acid, methacrylic acid, maleic acid, fumaric acid or itaconic acid). Other combinations of the functional group of the dispersion stabilizer resin and the functional group of the polymerizable monomer include anhydride groups and hydroxyl groups, acid anhydride groups and mercaptan groups, and isocyanate groups and hydroxyl groups.
Although the molecular weight of the dispersion stabilizer resin (a) is not particularly limited, it is suitably about 3,000 to 100,000 (about 1,000 to 60,000 as number average molecular weight), and preferably about 5,000 to 50,000, by weight average molecular weight.
The organic solvent (b) can dissolve the (meth) acrylate containing fluoroalkyl groups and other polymerizable residues used in the preparation of both the dispersion stabilizer resin (a) and the polymer particles (c), but substantially the polymer Particles (c) do not dissolve. Therefore, the organic solvent (b) is determined by the composition, molecular weight, and the like of the dispersion stabilizer resin (a) and the polymer particles (c) which are substantially all used. As the organic solvent (b), for example, aliphatic hydrocarbons such as hexane, heptane, octane and the like; Aromatic hydrocarbons such as benzene, xylene, toluene, cyclohexane and the like; Alicyclic hydrocarbons such as cyclohexane; Esters such as methyl acetate, ethyl acetate, isobutyl acetate, acyl acetate, ethylene glycol monomethyl ether acetate, 2-ethylhexyl acetate, diethylene glycol monomethyl ether acetate and the like; Ethers such as cellosolve, butyl cellosolve, isopropyl ether, ethylene glycol monomethyl ether, diethylene glycol monobutyl ether and the like; Alcohols such as ethyl alcohol, isobutyl alcohol, n-butyl alcohol, isobutyl alcohol, octyl alcohol, hexyl alcohol and the like; And ketones such as methyl isobutyl ketone, diisobutyl ketone, methyl ethyl ketone, isophorone, acetophenone, ethyl acyl ketone, methyl acyl ketone, ethyl butyl ketone and the like. In general, as the organic solvent (b), it is preferable to use a combination of an aliphatic hydrocarbon (main solvent) and an organic solvent such as other aromatic hydrocarbons, alcohols, ethers, esters, ketones and the like.
By way of example, a non-aqueous polymer is formed by copolymerizing (meth) acrylate containing fluoroalkyl groups and other polymerizable monomers in a mixture of the dispersion stabilizer resin (a) and the organic solvent (b) to form insoluble polymer particles in the mixture. Prepare Dispersant (D-1).
Fluoroalkyl group-containing (meth) acrylates (hereinafter referred to as F-acrylates) used to obtain the polymer particles (c) include, for example, compounds represented by the following formula:
CH ₂ = C (R) -COO- (CH ₂ ) _n -Rf
(Wherein R is a hydrogen atom or a methyl group; n is an integer of 1 to 10, and Rf is a fluoroalkyl group having 1 to 21, preferably 1 to 10, straight or branched chains). Here, the fluoroalkyl group is a straight or branched hydrocarbon group in which part or all of hydrogen bonded to carbon is substituted with fluorine.
As the F-acrylate, for example, perfluoromethylmethyl acrylate, perfluoromethylmethyl methacrylate perfluorobutylethyl acrylate perfluorobutylethyl methacrylate, perfluoroisononylethyl acrylate, Perfluoroisononylethyl methacrylate, perfluorooctylethyl acrylate, perfluorooctylethyl methacrylate, 2,2,3,3-tetrafluoropropyl acrylate, 2,2,3,3- Tetrafluoropropyl methacrylate, 1H, 1H, 5H-octafluoropentyl acrylate and 1H, 1H, 5H-octafluoropentyl methacrylate.
The other polymerizable monomer copolymerized with F-acrylate is not particularly limited as long as it is a radical polymerizable unsaturated monomer. His representative examples are as follows:
(i) esters of (meth) acrylic acid: methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, propyl acrylate, propyl methacrylate, isopropyl acrylate, isopropyl methacrylate, butyl acryl C such as late, butyl methacrylate, isobornyl acrylate, isobornyl methacrylate, hexyl acrylate, hexyl methacrylate, octyl acrylate, octyl methacrylate lauryl acrylate, lauryl methacrylate and the like _1-20 alkyl (meth) acrylates; C _5-20 cycloalkyl (meth) acrylates such as cyclohexyl acrylate, cyclohexyl methacrylate; C _2-8 alkenyl (meth) acrylates such as allyl acrylate, allyl methacrylate, and the like; C _3-20 alkenyloxyalkyl (meth) acrylates such as allyloxyethyl acrylate, allyloxyethyl methacrylate, and the like; Etc.
(ii) unsaturated monomers containing glycidyl groups such as glycidyl acrylate, glycidyl methacrylate and the like.
(iii) hydroxyl group-containing monomers: C _2-8 hydroxyalkyl (meth) acrylates such as hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl acrylate, hydroxypropyl methacrylate and the like; Hydroxyalkyl vinyl ethers such as hydroxybutyl vinyl ether and the like; Allyl alcohol; Metallyl alcohol; Etc.
(iv) γ-acryloyloxypropyltrimethoxysilane, γ-methacryloyloxypropyltrimethoxysilane, β-acryloyloxyethyltrimethoxysilane, γ-methacryloyloxyethyltrimeth Oxysilane, γ-acryloyloxypropyltriethoxysilane, γ-methacryloyloxypropyltriethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, vinyltris (2-methoxyethoxy) Unsaturated monomer containing an alkoxysilane group, such as a silane.
(v) unsaturated carboxylic acids such as acrylic acid, methacrylic acid, itaconic acid, maleic acid, fumaric acid, crotonic acid and the like.
(vi) isocyanate group-containing unsaturated monomers such as isocyanatoethyl acrylate, m-isopropenyl-α, α-dimethylbenzyl isocyanate and the like.
(vii) two or more polymerizable unsaturateds, such as ethylene glycol diacrylate, ethylene glycol dimethacrylate, diethylene glycol diacrylate, diethylene glycol dimethacrylate, trimethylpropane triacrylate, trimethylacrylate, and the like. Unsaturated monomers having a bond.
(viii) vinyl aromatic compounds such as styrene, α-methylstyrene, vinyltoluene, p-chlorostyrenevinylpyridiene and the like.
(ix) acrylonitrile, methacrylonitrile, methyl isopropyl ketone, vinyl acetate, Veova monomer (tradename of Shell Chemical Co., Ltd), vinyl propionate, vinyl pivalate, ethylene, propylene , Other monomers such as butadiene, N, N-dimethylaminoethyl acrylate, N, N-dimethylaminoethyl methacrylate, acrylamide, vinylpyridine and the like.
In the non-aqueous polymer dispersant (D-1), the proportion of F-acrylate and other polymerizable monomers used for copolymerization is not particularly limited; A suitable proportion of F-acrylate relative to the total weight of the two monomers is 90-1%, in particular 60-3%, more particularly 30-5%, and a suitable proportion of other polymerizable monomers is 10-99%, in particular 40- 97%, more particularly 70-95%.
Copolymerization of the F-acrylate and other polymerizable monomers is generally carried out generally in the presence of a radical polymerization initiator. As a polymerization initiator which can be used, For example, Azo type initiators, such as 2, 2- azoisobutyronitrile, 2,2'- azobis (2, 4- dimethylvaleronitrile), etc .; And peroxide type initiators such as benzoyl peroxide, lauryl peroxide, t-butyl feltoate and the like. The amount of initiator used is preferably 0.2-10 parts by weight, more preferably 0.5-5 parts by weight, relative to 100 total parts by weight of F-acrylate and other polymerizable monomers.
Other polymer monomers include unsaturated monomers containing glycidyl groups (ii), unsaturated monomers containing hydroxy groups (iii), unsaturated monomers containing alcoholic silane groups (iv), unsaturated carboxylic acids (v), unsaturated monomers containing isocyanate groups By using (vi) etc., functional groups, such as a hydroxyl group, a carboxyl group, an epoxy group, a silanol group, an alkoxysilane group, an isocyanate group, can be introduce | transduced into a polymer particle (c).
By using unsaturated monomers (vii) having two or more polymerizable unsaturated bonds, polymer particles (c) having internal-particle crosslinks can be obtained.
Copolymerization of the F-acrylate and other polymerizable monomers in an organic solvent containing the dispersion stabilizer resin (a) is generally preferably carried out at 60-160 ° C. for 1-20 hours. The nonaqueous polymer dispersant (D-1) obtained shows very dispersion stability.
In the dispersant (D-1), the ratio of the dispersion stabilizer (a) and the polymerized particle (c) is not very limited; For the total solid weight of both components, (a) is generally 3-70%, in particular 5-60%, and (c) is generally 97-30%, especially 95-40%. In the dispersant (D-1), the total amount of the dispersion stabilizer (a) and the polymerized particles (c) is preferably from 30 to 70%, in particular from 40 to the total weight of the components (a), (b) and (c). 60 percent.
Component (D-2) is a dispersant of polymer particles in an organic solvent containing a fluorine-containing dispersion stabilizer resin, and the particles are insoluble in the organic solvent.
The non-aqueous polymer dispersion (D-2) is a non-aqueous dispersant in which the polymer particles (f) are dispersed in an organic solvent (e) that specifically contains a fluorine-containing dispersion stabilizer resin (d), and the polymer particles (f) Is insoluble in the organic solvent (e).
The dispersion stabilizer resin (d) containing chlorine atoms in the molecule stably disperses the polymer particles (f) in the organic solvent (e), and is preferably incompatible with the polymer particles (f) but in the organic solvent (e). Dissolve or swell.
The dispersion stabilizer resin (d) is a chlorine-containing polymerizable monomer unit and may optionally contain one or more functional groups (per mole) such as hydroxyl groups, carboxyl groups, epoxy groups, silanol groups, alkoxysilane groups, isocyanate groups, and the like. .
As the chlorine-containing polymerizable monomer which can be used in the preparation of the dispersion stabilizer resin (d), for example, F-acrylate as mentioned in connection with the polymer particles (c) of the component (D-1); And fluoroolefins such as tetrafluoroethylene, hexafluoropropylene, chlorotrifluoroethylene, vinyl fluoride, vinylidene fluoride, trifluoroethylene and the like.
The dispersion stabilizer resin (d) may be prepared by polymerizing one or more kinds of the above-mentioned chlorine-containing polymerizable monomer or copolymerizing another monomer with the polymerizable monomer. As another polymerizable monomer, mention may be made of monomers such as those mentioned in connection with the polymer particles (c) of component (D-1). Specific examples thereof are as follows:
(i) C _1-20 alkyl (meth) acrylates, C _3-20 cycloalkyl (meth) acrylates, C _2-8 alkenyl (meth) acrylates, C _3-20 alkenyloxyalkyl (meth) acrylates Latex,
(ii) glycidyl group-containing unsaturated monomers,
(iii) C _2-8 hydroxyalkyl (meth) acrylate, hydroxyalkyl vinyl ether, allyl alcohol, metaryl alkyl, etc.
(iv) alkoxysilane group-containing unsaturated monomers,
(v) unsaturated carboxylic acids,
(vi) isocyanate group-containing unsaturated monomers,
(vii) unsaturated monomers having two or more polymerizable unsaturated bonds,
(viii) vinyl aromatic compounds, and
(ix) acrylonitrile, methacrylonitrile, methyl isopropenyl ketone, vinyl acetate, beova monomer (trade name manufactured by Shell Chemical Co., Ltd.), vinyl propionate, vinyl pivalate, vinyl propionate And other polymerizable monomers such as ethylene, propylene, butadiene, N, N-dimethylaminoethyl methacrylate, acrylamide, vinyl pyridine and the like.
When the chlorine-containing polymerizable monomer is optionally polymerized with another polymerizable monomer, the ratio of the two monomers is preferably 100-1%, in particular 30-5%, based on the total weight of both monomers. The latter is generally 0-99%, in particular 70-95%.
Polymerization of chlorine-containing polymerizable monomers or copolymerization of other polymerizable monomers with chlorine-containing polymerizable monomers is usually carried out preferably by radical polymerization. Preferred radical polymerization initiators used to accelerate the (co) polymerization include azo type initiators such as 2,2-azoisobutyronitrile, 2,2'-azobis (2,4-dimethylvaleronitrile) and the like; And peroxide type initiators such as benzoyl peroxide, lauryl peroxide, t-butyl peroctoate and the like. The amount of initiator used is preferably 0.2-10 parts by weight, more preferably 0.5-5 parts by weight per 100 parts by weight of the total polymerizable monomer. In the preparation of the dispersion stabilizer resin (d), as another polymerizable monomer, (ii) a glycidyl group-containing unsaturated monomer, (iii) a hydroxyl group-containing unsaturated monomer, (iv) an alkoxysilane group-containing unsaturated monomer dispersion stabilizer resins having functional groups such as hydroxyl, carboxyl, epoxy, silanol, alkoxysilane, and isocyanate groups, using (v) unsaturated carboxylic acids, (vi) isocyanate group-containing unsaturated monomers, and the like. (d) can be obtained.
Preferably the dispersion stabilizer resin (d) contains an average of at least 0.1 (per mole) of polymerizable double bonds, which can produce covalent bonds with the polymer particles (f) and result in a non-aqueous polymer dispersion (D- 2) to have improved storage stability, improved mechanical stability and the like.
Introduction of the polymerizable double bond into the dispersion stabilizer resin (d) can be carried out by reacting a functional group present in the resin (d) with a polymerizable monomer containing a reactive functional group having the former functional group. For example, the carboxyl group-containing dispersion stabilizer resin may be introduced by reaction with a glycidyl group-containing polymerizable monomer (eg, glycidyl acrylate, glycidyl methacrylate or allyl glycidyl ether). It may also be carried out by reacting a glycidyl group-containing dispersion stabilizer resin with a carboxyl group-containing polymerizable monomer (eg, acrylic acid, methacrylic acid, maleic acid, fumaric acid or itaconic acid). Other mixtures of the functional groups of the dispersion stabilizer resin and the functional groups of the polymerizable monomer include acid anhydride groups and hydroxyl groups, acid anhydride groups and mercaptan groups, and isocyanate groups and hydroxyl groups.
The molecular weight of the dispersion stabilizer resin (d) is not particularly limited, but is suitably about 3,000-100,000 in weight-average molecular weight (about 1,000-60,000 in number-average molecular weight), preferably about 5,000-50,000.
The organic solvent (e) comprises an organic solvent which does not substantially dissolve the polymer particles (f) made from the monomers but can dissolve the polymerizable monomers used to prepare the polymer particles (f). Therefore, all are measured by the composition, molecular weight, etc. of dispersion stabilizer resin (d) and polymer particle (f) which were actually used. As organic solvent (e), preference is given to using a solvent selected from the specific solvents mentioned in connection with the organic solvent (b).
Non-aqueous polymer dispersions (D-2) can be prepared by polymerizing polymerizable monomers in a mixture of chlorine-containing polymerizable monomers (d) and organic solvents (e) to produce insoluble polymer particles (f) in the mixture. .
The polymerizable monomer for producing the polymer particles (f) is not particularly limited as long as it is the same kind as the radical-polymerizable unsaturated monomer. As specific examples of the polymerizable monomers, mention may be made of the following polymerizable monomers mentioned in connection with other polymerizable monomers for polymer particles (c) of component (D-1).
(i) C _1-20 alkyl (meth) acrylates, C _3-20 cycloalkyl (meth) acrylates, C _2-8 alkenyl (meth) acrylates, C _3-20 alkenyloxyalkyl (meth) acrylates Latex,
(ii) glycidyl group-containing unsaturated monomers,
(iii) C _2-8 hydroxyalkyl (meth) acrylate, hydroxyalkyl vinyl ether, allyl alcohol, metaryl alcohol, and the like,
(iv) alkoxysilane group-containing unsaturated monomers,
(v) unsaturated carboxylic acids,
(vi) isocyanate group-containing unsaturated monomers,
(vii) unsaturated monomers having two or more polymerizable unsaturated bonds,
(viii) vinyl aromatic compounds, and
(ix) acrylonitrile, methacrylonitrile, methyl isopropenyl ketone, vinyl acetate, beova monomer (trade name manufactured by Shell Chemical Co., Ltd.), vinyl propionate, vinyl pivalate, ethylene, propylene, Other monomers such as butadiene, N, N-dimethylaminoethyl acrylate, N, N-dimethylaminoethyl methacrylate, acrylamide, vinyl pyridine and the like.
The polymerizable monomer for preparing the polymer particles (f) may be used in admixture with the above-mentioned chlorine-containing polymerizable monomer (F-acrylate and / or fluoroolefin).
The polymerization of the polymerizable monomer is preferably carried out in the presence of a radical polymerization initiator. As a radically polymerizable initiator, For example, Azo type initiator, such as 2, 2- azoisobutyronitrile, 2,2'- azobis (2, 4- dimethylvaleronitrile); And peroxide type initiators such as benzoyl peroxide, lauryl peroxide, t-butyl peroctoate and the like. The preferred amount of initiator used is usually 0.2-10 parts by weight, more preferably 0.5-5 parts by weight per 100 parts by weight of the total polymerizable monomer.
Polymeric monomers for preparing the polymer particles (f), comprising: (ii) glycidyl group-containing unsaturated monomers, (iii) hydroxyl group-containing unsaturated monomers, (iv) alkoxysilane group-containing unsaturated monomers, (v) unsaturated carboxyl Polymer particles (f) containing functional groups such as hydroxyl groups, carboxyl groups, epoxy groups, silanol groups, alkoxysilane groups, isocyanate groups and the like can be obtained using acids, (vi) isocyanate group-containing unsaturated monomers and the like. . (vii) Using unsaturated monomers having two or more polymerizable unsaturated bonds, polymer particles (f) having internal-particle crosslinking can be obtained.
Polymerizing the polymerizable monomer in the organic solvent (e) containing the dispersion stabilizer resin (d) is generally preferably carried out at 60-160 ° C. for 1-20 hours. The resulting non-aqueous polymer dispersion (D-2) has very high dispersion stability.
In the non-aqueous polymer dispersion (D-2), the ratio of the dispersion stabilizer resin (d) and the polymer particles (f) can vary widely, but both are preferably resin (d) based on the total solid weight of the two components. ) Is generally 3-70%, especially 5-60% and particles (f) are generally 97-30%, in particular 95-40%. The preferred total amount of resin (d) and particles (f) in the dispersion (D-2) is generally 30-70%, in particular 40- based on the total weight of the resin (d), the organic solvent (e) and the particle (f) 60 percent.
Component (D-3) is an organic solvent solution of chlorine-containing resin (g), and can be produced by dissolving chlorine-containing resin in an organic solvent.
The chlorine-containing resin (g) used in component (D-3) is for example co-polymerized with at least one chlorine-containing polymerizable monomer selected from fluoroalkyl group-containing (meth) acrylates, or It can be prepared by copolymerizing chlorine-containing polymerizable monomers and other polymerizable monomers.
Fluoroalkyl group-containing (meth) acrylates are represented by the formula:
CH ₂ = C (R) -COO- (CH ₂ ) _n -Rf
(Wherein R is a hydrogen atom or a methyl group; n is an integer of 1-10; Rf is a C _1-21 chain or branched fluoroalkyl group). As the fluoroalkyl group-containing (meth) acrylate, the monomers mentioned in connection with the component (D-1) polymerizable particles (c) can be used. As the fluoroolefin, the monomers mentioned in connection with the dispersion stabilizer resin (d) of the component (D-2) can be used.
The other polymerizable monomer copolymerized with the chlorine-containing polymerizable monomer is not particularly limited as long as it is the same kind as the radical polymerizable unsaturated monomer. As typical examples of other polymerizable monomers, mention may be made of the monomers mentioned in connection with the component (D-1) polymerizable particles (c). Specific examples thereof are as follows:
(i) C _1-20 alkyl (meth) acrylates, C _3-20 cycloalkyl (meth) acrylates, C _2-8 alkenyl (meth) acrylates, C _3-20 alkenyloxyalkyl (meth) acrylates Latex,
(ii) glycidyl group-containing unsaturated monomers,
(iii) C _2-8 hydroxyalkyl (meth) acrylate, hydroxyalkyl vinyl ether, allyl alcohol, metaryl alcohol, and the like,
(iv) alkoxysilane group-containing unsaturated monomers,
(v) unsaturated carboxylic acids,
(vi) isocyanate group-containing unsaturated monomers,
(vii) unsaturated monomers having two or more polymerizable unsaturated bonds.
(viii) vinyl aromatic compounds.
(ix) other monomers such as acrylonitrile, methacrylonitrile, methyl isopropenyl ketone, vinyl acetate, beova monomer (tradename of Shell Chemical Co., Ltd.), vinyl propionate, vinyl pivalate , Ethylene, propylene, butadiene, N, N-dimethylaminoethyl acrylate, N, .N-dimethylaminoethyl methacrylate, acrylamide, vinylpyridine and the like.
The ratio of the fluorine-containing polymerizable monomer and any other polymerizable monomer used in the copolymerization is usually 100-1%, preferably 30-5%, and the latter 0-99, based on the total weight of the two components. %, Preferably 70-95%.
Polymerization of the fluorine-containing polymerizable monomer or copolymerization of the fluorine-containing polymerizable monomer and other polymerizable monomers is preferably carried out by radical polymerization. In order to promote the polymerization, a radical polymerization initiator is used. As the radical polymerization initiator, for example, azo initiators such as 2,2-azo-isobutyronitrile, 2,2'-azobis (2,4-dimethylvaleronitrile) and the like; And peroxide type initiators such as benzoyl peroxide, lauryl peroxide, t-butyl peroctoate and the like. The amount of initiator used is preferably 0.2-10 parts by weight, more preferably 0.5-5 parts by weight with respect to 100 parts by weight of the total polymerizable monomer.
Other polymerizable monomers for producing fluorine-containing resins (g) include (ii) glycidyl group-containing unsaturated monomers, (iii) hydroxyl group-containing unsaturated monomers, (iv) alkoxysilane group-containing unsaturated monomers, (v) unsaturated A fluorine-containing resin containing a functional group such as a hydroxyl group, a carboxyl group, an epoxy group, a silanol group, an alkoxysilane group, an isocyanate group or the like can be obtained using a carboxylic acid and (vi) isocyanate group-containing unsaturated monomer.
Although the molecular weight of the fluorine-containing resin (g) is not particularly limited, about 3,000 to 100,000 in terms of weight average molecular weight (about 1,000 to 60,000 in terms of number average molecular weight), and preferably about 5,000 to 50,000 are suitable. The organic solvent used to dissolve the fluorine-containing resin is not particularly limited to the kind as long as it can dissolve the fluorine-containing resin, and the organic solvent mentioned for the organic solvent (b) of component (D-1) is used. It is desirable to.
The amount of component (D) used in the present coating may vary depending on the application purpose of the coating or the like, but is usually 0.5-40 parts by weight, in particular 2, based on 100 parts by weight of the total solids of components (A) and (B). -30 parts by weight is suitable. When component (D) contains an epoxy group, the molar ratio of the alicyclic epoxy resin of component (A) and the whole epoxy resin of component (B) and component (D) becomes like this. Preferably it is 1: 1-1: 0.5, especially 1 : 0.8 to 1: 0.2.
Component (E) acylated or amino-ethered hindered amines
By allowing the coating of the present invention to contain acylated or amino-esterified hindered amines as the fourth component, the resulting coating can form a cured film with significantly improved fouling resistance, particularly long term fouling resistance. .
Acylated or amino-esterified hindered amines (E) are acylated or amino-esterified products of pyriridine derivatives and have a radical trapping action.
Specific examples of component (F) are components (E-1), (E-2) and (E-3) represented by the following structural formulas, respectively.
Wherein each R is an alkyl group having 1-20, preferably 1-10 carbon atoms, such as a methyl group, ethyl group, propyl group, butyl group, hexyl group, octyl group and the like.
These compounds are for example 8-acetyl-3-dodecyl-7,7,9,9-tetramethyl-1,3,8-triazaspiro (4.5) -decane-2,4-dione, N-acetyl -3-dodecyl-1,1- (2,2,6,6-tetraethyl-1,4-piperidinyl) pyrrolidine-2,5-dione, bis (N-octoxy-2,2 , 6,6-tetramethyl-4-piperidyl) sebacate is preferred.
In the coatings of the invention, the amount of component (E) used may vary depending on the application of the coating, but is usually from 0.01 to 10 parts by weight, in particular relative to the total solids content of 100 parts by weight of components (A) and (B) 0.2-5 parts by weight.
Component (F) Hydrolyzable alkoxysilyl group containing compound
The coating of the present invention contains a hydrolyzable alkoxysilyl group-containing compound as the fourth component, so that the obtained coating can form a cured film having hydrophilicity, and consequently, contaminants adhering to the film may be deposited on rain or the like. Can be easily washed, contaminants on the film can be removed without wiping, the film is stain resistant over a long period of time and there is no need for car body cleaning.
The hydrolyzable alkoxysilyl group-containing compound (F) used for the above advantages includes, for example, the following.
(F-1): a condensate of tetramethyl silicate and / or tetra ethyl silicate having a low degree of condensation of 2-10.
(F-2): 100 parts by weight of alkoxysilane compound (a) and 20-20,000 parts by weight of tetraalkoxy containing at least one organic functional group selected from the group consisting of mercapto group, epoxy group, (meth) acryloyl group and vinyl group Partial hydrolysis condensation of the silane mixture of silane compound (b).
(F-3): an organic functional group and a hydrolyzable group-containing silicone compound having an average degree of polymerization of 3-100, preferably 5-80, obtained by cocondensation under hydrolysis conditions:
Compound (1-i) represented by the following general formula:
R ¹ R ² Si (Z) ₂
(Wherein R ¹ is an organic functional group selected from an epoxy group, a mercapto group, a (meth) acryloyl group and a vinyl group, R ² is a C _1-3 alkyl group and Z is a hydrolyzable group), and / or Compound (1-ii) represented by the general formula:
R ¹ Si (Z) ₃
(Wherein R ¹ and Z are the same as above)
5 to 80 mole%, preferably 10 to 50 mole%,
0.1-30 mol%, preferably 1-25 mol% of the compound represented by the following formula (2):
R ² Si (Z) ₃
(Wherein R ² and Z are the same as above), and
10-94.9 mole%, preferably 25-90 mole% of the compound (3) represented by the following general formula:
Si (Z) ₄
(Where Z is the same as above),
The total amount of compound (2) and compound (3) is 20-95 mol%, preferably 30-80 mol%.
As component (F), at least one component selected from components (F-1), (F-2) and (F-3) can be used.
Component (F-1), which is a condensate of tetramethyl silicate and / or tetraethyl silicate, having a low degree of condensation of 2-10, is a low condensation homocondensate of tetramethyl silicate or tetraethyl silicate, or two silicates Can be a low degree of condensation. As for condensation degree, 2-8 are preferable.
The preferred ratio of component (F-1) in the coating of the invention is usually about 0.1-50 parts by weight, in particular about 1-20 parts by weight, based on 100 parts by weight of the total solid components of component (A) and component (B). .
The cured film formed from the coating of the present invention containing component (F-1) gradually decreases the contact angle to water and comes into contact with acid contained in acid rain when the film is exposed to the outside or elsewhere, and consequently, Contaminants adhering to the film are easily cleaned. Thus, the cured film has considerably high pollution resistance.
In addition, the cured film is treated with acid (eg, immersed in an aqueous solution of pH 6 or less at about 5-98 ° C.) prior to exposing the film to outside or elsewhere, so that the film is highly fouling resistant from the initial stage. Indicates.
Component (F-2) comprises a mixture of (i) an alkoxysilane compound having at least one organic functional group selected from mercapto group, epoxy group, (meth) acryloyl group and vinyl group and (2) tetraalkoxysilane compound It can be prepared by hydrolysis cocondensation.
As the organic functional group-containing alkoxysilane compound (i) as a starting material, an alkoxysilane compound in which an organic functional group is directly bonded to a silicon atom, or an alkoxysilane compound in which the organic functional group is bonded to a silicon atom through a C _1-10 divalent hydrocarbon group can be used. Can be. As for the number of the alkoxy silyl groups couple | bonded with silicone, 2 or 3 is preferable. As such a compound, essentially known compounds can be used, and specific examples thereof are as follows.
Mercapto group-containing alkoxysilane compounds such as γ-mercaptopropyltrimethoxysilane, γ-mercaptopropyltriethoxysilane, γ-mercaptopropyltributoxysilane, γ-mercaptopropylmethyldimethoxysilane, γ-mercaptopropylmethyldiethoxysilane, β-mercaptomethylphenylethyltrimethoxysilane, mercaptomethyltrimethoxysilane, 6-mercaptohexyltrimethoxysilane, 10-mercaptodecyltrimethoxysilane, and the like.
Epoxy group-containing alkoxysilane compounds such as γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropyltriethoxysilane, γ-glycidoxypropyltributoxysilane, γ-glycidoxypropyltriisopro Phenoxysilane, γ-glycidoxypropylmethyldimethoxysilane, γ-glycidoxypropylmethyldiethoxysilane, β- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, β- (3,4- Epoxycyclohexyl) ethylmethyldimethoxysilane, β- (3,4-epoxycyclohexyl) ethylmethyldiethoxysilane, 5,6-epoxycyclohexyltrimethoxysilane, 9,10-epoxydecyltrimethoxysilane, etc. .
(Meth) acryloyl group-containing alkoxysilane compounds such as γ-methacryloxypropyltrimethoxysilane, γ-methacryloxypropyltriethoxysilane, γ-methacryloxypropyltributoxysilane, γ-methacryl Oxypropylmethyldimethoxysilane, γ-methacryloxypropylmethyldiethoxysilane, γ-acryloxypropyltrimethoxysilane, γ-acryloxypropyltriethoxysilane, y-acryloxypropylmethyldimethoxysilane, γ- Methacryloxymethyltrimethoxysilane and the like.
Vinyl group-containing alkoxysilane compounds such as vinyltrimethoxysilane, vinyltriethoxysilane, vinyltributoxysilane, vinylmethyldimethoxysilane, 5-hexenyltrimethoxysilane, 9-decenyltrimethoxysilane , Styryl trimethoxysilane and the like.
These organic group-containing alkoxysilane compounds may be used alone or in a plurality of mixtures.
Among the above compounds, mercapto group-containing alkoxysilanes and epoxy group-containing alkoxysilanes are preferred because the present coating containing such compounds can provide a cured film excellent in fouling resistance, durability and the like.
The organic functional groups in component (F-2) form chemical bonds with component (A) and / or component (B) in the present coating due to chemical reactions, or form hydrogen bonds with them due to polar structures, or are commercially available. Interacting with them due to their properties, component (F-2) does not desorb from the cured film formed from the present coating.
As the tetraalkoxysilane compound (ii) reacted with the organic functional group-containing alkoxysilane compound (1), for example, tetramethoxysilane, tetraethoxysilane, tetraisopropoxysilane and tetrabutoxysilane can be mentioned. . These compounds may be used alone or in combination with two or more kinds. Among them, tetramethoxysilane or tetraethoxysilane is particularly preferable because the alkoxysilane group can be easily hydrolyzed to form silanol groups to form a cured film excellent in fouling resistance.
The preferred ratio of tetraalkoxysilane compound (ii) to organic functional group-containing alkoxysilane compound (i) is usually 20 to 2,000 parts by weight, in particular 50 to 1,000 parts by weight, relative to 100 parts by weight of the latter (i).
Component (F-2) is essentially a known method, for example partial hydrolysis cocondensation by adding water to a mixture of organic functional group containing compound (i) and tetraalkoxysilane compound (ii) in the presence of a hydrolysable catalyst. Can be produced.
In partial hydrolyzable cocondensation, the degree of partial cohydrolysis is closely related to the degree of polymerization. For example, when hydrolysis does not occur, the average degree of polymerization is zero, and when hydrolysis is 100%, the degree of polymerization is too high and gelation occurs. Therefore, in component (F-2) used in the present invention, the average degree of polymerization is preferably adjusted to 3-100, in particular 5-80.
As the hydrolysis condensation catalyst, various known catalysts can be used essentially. Specific examples include organic acids such as acetic acid, butyric acid, maleic acid, citric acid and the like; Inorganic acids such as hydrochloric acid, nitric acid, phosphoric acid, sulfuric acid, and the like; Basic compounds such as triethylamine and the like; Organometallic salts such as tetrabutyl titanate, dibutyltin dilaurate and the like; And fluorine-containing compounds such as KF, NH ₄ F and the like. These catalysts may be used alone or in combination with a plurality of kinds. Among these catalysts, fluorine-containing compounds are suitable for use in the synthesis of partially hydrolyzable cocondensates which have a high catalytic activity for the condensation of reactive silanol groups and can provide coatings with low silanol group content and excellent storage stability. The preferred amount of hydrolytic condensation used is usually 0.001-1 mole%.
When performing partial hydrolyzable cocondensation, an organic solvent can be used if necessary. Organic solvents that can be used include alcohols such as methanol, ethanol, isopropanol, t-butanol and the like; Ketones such as acetone, methyl isobutyl ketone and the like; Ethers such as dibutyl ether and the like; Esters such as ethyl acetate and the like; And aromatic hydrocarbons such as toluene and the like. Methanol, ethanol, acetone and the like are particularly preferred.
The amount of water used for the partially hydrolyzable cocondensation can be determined by the desired degree of polymerization. The addition of excess water destroys the alkoxy groups and ultimately causes gelation, and therefore the amount of water used is preferably determined strictly. Especially when the fluorine-containing compound is used as a hydrolysis condensation catalyst, since the fluorine-containing compound can cause complete hydrolysis condensation, the degree of polymerization can be determined by the amount of water added and any desired molecular weight can be obtained. For example, when producing a product of average degree of polymerization M, (M-1) moles of water are used instead of M moles of alkoxysilane compounds. When using other hydrolysis condensation catalysts, water is usually required in large quantities. Partial hydrolysis cocondensation is usually carried out at room temperature to 150 ° C or below.
In the coatings of the invention, the ratio of component (F-2) used is usually 0.1-50 parts by weight, preferably 1-20 parts by weight, based on 100 parts by weight of the total solids of components (A) and (B). Can be added.
In component (F-3), the hydrolyzable groups (Z) of the general formulas (1) to (3) are originally known groups such as methoxy group, ethoxy group, propoxy group, isopropenoxy group, acetoxy group, Butanoxy. The plurality of hydrolyzable groups may be the same or different from each other. Methoxy and ethoxy groups are particularly preferred because they provide coatings with good storage stability and are easily hydrolyzed and initially resistant to fouling.
The alkyl group represented by R ² of the general formulas (1) to (3) is preferably a C _1-3 alkyl group such as a methyl group, an ethyl group or a propyl group. Among them, the hydrophobicity of the methyl group is the lowest, and the methyl group shows excellent fouling resistance.
Among the compounds (1-i) and (1-ii), the organic functional group R ¹ forms a chemical bond between component (A) and component (B) due to a chemical reaction, or forms or uses a hydrogen bond with them due to a polar structure. Interacting with them due to their properties, component (F-3) does not desorb from the cured film formed from the present coating. The organic functional group may be bonded directly to the silicon of the compounds (1-i) and (1-ii) or may be bonded to the silicon via organic substituents.
Examples of the organic functional group R ¹ include an epoxy such as a γ-glycidoxypropyl group, a β- (3,4-epoxycyclohexyl) ethyl group, a 5,6-epoxyhexyl group, a 9,10-epoxydecyl group, and the like; Mercapto groups such as γ-mercaptopropyl group, β- (mercaptomethylphenyl) ethyl group, 6-mercaptohexyl group, 10-mercaptodecyl group, mercaptomethyl group and the like; (Meth) acryloyl groups, such as (gamma) -methacryloxypropyl group, (gamma) -methacryloxymethyl group, (gamma) -acryloxypropyl group, (gamma) -acryloxymethyl group, etc .; And vinyl groups. Among these, mercapto groups are preferred.
Component (F-3) can be prepared by cocondensing component (1-i) and / or (1-ii), component (2) and component (3) by one of the original known methods. Specifically, there are the following methods, but other methods can be used.
(a) silane coupling agent [compound (1-i) and / or (1-ii), silane coupling agent has the same meaning below], trifunctional alkylsilane [compound (2), trifunctional alkylsilane Having the same meaning as in the above] and a tetrafunctional silane (compound (3), the tetrafunctional silane has the same meaning hereinafter) in the partial hydrolysis cocondensation in the presence of a hydrolysis condensation catalyst.
(b) partially cohydrolyzing the trifunctional silane and the tetrafunctional silane to obtain an oligomer or resin, and then reacting the oligomer or resin with a silane coupling agent or its hydrolysis product.
(c) cohydrolyzing the silane coupling agent and the trifunctional alkylsilane and then reacting the hydrolysis product with the tetrafunctional silane or partial hydrolysis product thereof.
Among the above methods, a method of partially hydrolyzing cocondensation of a mixture of raw silane compounds is particularly preferred. Method (a) comprises an organic functional group (R) and a unit derived from compounds (2) and (3). This is because the coatings which can be uniformly introduced into 3) and the obtained coatings obtained from the obtained component (F-3) can form a cured film excellent in fouling resistance, acid resistance, alkali resistance, durability and cracking resistance.
As the tetrafunctional alkyl, the trifunctional alkylsilane and the silane coupling agent constituting the component (F-3), those known in the art can be used. The silane coupling agent may be any of a trifunctional compound [compound (1-ii)] and a difunctional compound [compound (1-i)].
Component (F-3) can be prepared by a method similar to that used for the preparation of component (F-2). That is, the raw material can be dissolved in the solvent as needed, the hydrolysis catalyst and water are added in the amounts mentioned previously, and partial hydrolysis cocondensation takes place at room temperature to 150 ° C or below.
The amount of component (F-3) in the present coating agent may generally be 0.1-50 parts by weight, preferably 1.0-20 parts by weight, based on the total solids content of 100 parts by weight of components (A) and (B).
When the cured film formed from the present coating comprising component (F) is exposed to the outside, the contact angle with water is gradually reduced due to boiling action. When exposed to the outside, the final contact angle with water by the cured film is acid treated with the film prior to external exposure (e.g., immersed in an aqueous solution of 2.5% by weight of sulfuric acid at 20 ° C. for 24 hours, followed by water washing After removal of adhesion, and drying), the contact angle of the film with water can be measured and predicted in advance.
The cured film formed from the present coating containing component (F) is preferably subjected to acid treatment (immersion in a 2.5 wt% aqueous sulfuric acid solution at 20 ° C. for 24 hours, detoxification of the aqueous sulfuric acid solution by water washing, and drying). Preferably it is desired to form a cured film exhibiting a contact angle with water of 10-70.
Component (G) Colloidal Silica
The coatings of the present invention, when containing colloidal silica, can form more cured films, for example cured films having a TUKON hardness (20 ° C.) of 22 or greater.
As the colloidal silica used in the coating, colloidal silica originally known can be used. Specifically, it is preferable to use a dispersion of ultra fine particles of silicon dioxide (SiO ₂ ) in an organic solvent. The ultrafine particles are preferably made of almost spherical silica which has a high molecular weight due to siloxane bonds and may have hydroxyl groups on the surface. The ultrafine particles preferably have an average particle diameter of usually 2-100 nm, in particular 5-50 nm. The organic solvent used to disperse the ultrafine particles can be freely selected. Examples thereof include hydrocarbons such as hexane, heptane, xylene, toluene, cyclohexane and the like; Esters such as methyl acetate, ethyl acetate, ethylene glycol monomethyl ether acetate, diethylene glycol monomethyl ether acetate, and the like; Ethers such as isopropyl ether, ethylene glycol monomethyl ether, diethylene glycol monobutyl ether and the like; Alcohols such as ethyl alcohol, butyl alcohol, hexyl alcohol and the like; And ketones such as methyl isobutyl ketone, methyl ethyl ketone, isophorone, acetophenone and the like. The preferred content of silicon dioxide ultrafine particles in the dispersion in organic solvents is usually 15-50% by weight, in particular 20-43% by weight.
Dispersions of silicon dioxide ultrafine particles in organic solvents that can be used in the present coatings are commercially available. Examples of commercial dispersions are Snowtex MA-ST-M, Snowtex IPA-ST, Snowtex EG-ST, Snowtex EG-ST-ZL, Snowtex NPC-ST, Snowtex DMAC-ST, Snowtex MEX, Snowtex XBA-ST and Snowtex MIBK- It is ST (all products of Nissan Kagaku Kabushiki Kaisha).
In the coatings of the invention, the amount of component (G) (colloidal silica) used can be selected from a wide range depending on the properties required for the cured film formed from the coating, but the components (A) and (B) 10 to 140 parts by weight, preferably 15 to 100 parts by weight, more preferably 20 to 60 parts by weight, relative to the total solids content of 100 parts by weight).
Component (H) Photofunctional Cationic Polymerization Catalyst
In the case of containing component (H) in addition to components (A), (B) and (C), the coating of the present invention is photocurable. As a result, the film formed from the coating has anti-dropping property and sanding operation for removing dust, seeding, and the like, and adhesion thereto is improved. When made into a film and heated to cure, coatings containing components (A), (B) and (C) sometimes cause dropping. This drop can be prevented by adding component (H) to the three component system and radiating the film formed with light before heating and causing precuring. In addition, the sanding operation becomes easy and the removal of dust and seeding becomes easy when the component (H) is added to the three component system, the film is formed from the obtained coating, and the film is radiated with light to cause precure.
As the photofunctional cationic polymerization catalyst (H) used in the present coating for obtaining the above advantages, the following components can be mentioned.
(i) Diazonium salts represented by the following general formulas (I) and (II)
(ii) sulfonium salts represented by the following general formulas (III), (IV) and (V)
(iii) Iodonium salt represented by the following general formula (VI)
_{^{R 26 -I + -R 27 .MX a}} - (VI)
(iv) metal compounds represented by the following general formulas (VII) and (VIII)
(V) sulfonium acetone represented by the following general formulas (IX) and (X)
Wherein each of R ¹¹ to R ³⁸ is a hydrogen atom, an alkyl group, a phenyl group, an aryl group or a hydroxyalkyl group, and MX _n is SbF ₆ , AsF ₆ , PF ₆ or BF ₄ .
The amount of component (F) used may be usually 0.2-200 parts by weight, preferably 0.5-100 parts by weight, more preferably 1-20 parts by weight, based on 100 parts by weight of component (A) and component (B). have.
As component (H), it is also possible to use, for example, (vi) silicone compounds and (vii) aluminum complexes which generate silanol groups when radiated with light.
As silicone compound (vi), it is preferable to use the silicone compound which has any of a peroxysilane group, o-nitrobenzyloxy group, and (alpha)-ketosilyl group. Silicone compounds having peroxysilane groups include compounds represented by the following formula:
(R ^x1 ) _ns -Si (OOR ^x2 ) _4-ns
(Wherein R ^x1 and R ^x2 are the same or different and each is a hydrogen atom, a halogen atom, a C _1-5 alkyl group, an aryl group or an aralkyl group, ns is an integer of 0-3).
C _1-5 alkyl groups are, for example, methyl groups, ethyl groups, isopropyl groups, n-propyl groups, n-butyl groups, tert-butyl groups, sec-butyl groups, and n-pentyl groups. Aryl groups and aralkyl groups include, for example, phenyl group, naphthyl group, anthranyl group and benzyl group. Each of the C _1-5 alkyl group, aryl group, and aralkyl group may have a halogen atom, a nitro group, a cyano group, a methoxy group, or the like as a substituent.
Specific examples of the silicone compound having a peroxysilane group include the following.
Wherein B relates to the benzene ring.
Silicone compounds having o-nitrobenzyloxy groups include compounds represented by the following general formula.
Wherein R ⁴¹ to R ⁴³ are the same or different and each is a hydrogen atom, a halogen atom, a vinyl group, an allyl group, a C _1-10 unsubstituted or substituted alkyl group, a C _1-10 alkoxy group, an unsubstituted or substituted aryl Group, an aryloxy group or a siloxy group, R ⁴⁴ group is a hydrogen atom, a C _1-10 substituted or unsubstituted alkyl group, a phenyl group or a substituted phenyl group, and R ⁴⁵ , R ⁴⁶ , R ⁴⁷ and R ⁴⁸ are the same or different, respectively Silver hydrogen atom, halogen atom, nitro group, cyano group, hydroxyl group, mercapto group, acetyl group, allyl group, C _1-5 alkyl group, C _1-5 alkoxy group, unsubstituted or substituted aryl group or aryloxy group And p, q and r are each an integer satisfying 0 ≦ p, q, r ≦ 3 and 1 ≦ p + q + r ≦ 3).
C _1-10 unsubstituted or substituted alkyl groups include, for example, methyl group, ethyl group, propyl group, butyl group, t-butyl group, pentyl group, chloromethyl group, chloroethyl group, fluoromethyl group and cyanomethyl group. C _1-10 alkoxy groups include, for example, methoxy groups, ethoxy groups, n-propoxy groups and n-butoxy groups. Unsubstituted or substituted aryl groups include, for example, phenyl groups, p-methoxyphenyl groups and p-chlorophenyl groups.
Specific examples of the compound represented by the above formula include p-trifluoromethylphenylvinylmethylphenyl (o-nitrobenzyloxy) silane, tert-butylmethylphenyl (o-nitrobenzyloxy) silane and triethyl (o-hitrobenzyloxy) silane , Tri (2-chloroethyl) -o-nitrobenzyloxysilane, tri (p-trifluoromethylphenyl) -o-nitrobenzyloxysilane, trimethyl [α- (o-nitrophenyl) -o-nitrobenzyloxy] Silane, dimethylphenyl [α- (o-nitrophenyl) -o-nitrobenzyloxy] silane, methylphenyldi [α- (o-nitrophenyl) -o-nitrobenzyloxy] silane, triphenyl (α-ethyl-o -Nitrobenzyloxy) silane, trimethyl (3-methyl-2-nitrobenzyloxy) silane, dimethylphenyl (3,4,5-trimethoxy-2-nitrobenzyloxy) silane, triphenyl (4,5,6 -Trimethoxy-2-nitrobenzyloxy) silane, diphenylmethyl (5-methyl-4methoxy-2-nitrobenzyloxy) silane, triphenyl (4,5-dimethyl-2nitrobenzyloxy) silane, vinyl Methylphenyl (4,5-dichloro-2-nitro Benzyloxy) silane, triphenyl (2,6-dinitrobenzyloxy) silane, diphenylmethyl (2,4-nitrobenzyloxy) silane, triphenyl (3-methoxy2-nitrobenzyloxy) silane, vinylmethylphenyl (3,4-dimethoxy-2-nitrobenzyloxy) silane, dimethyldi (o-nitrobenzyloxy) silane, methylphenyldi (o-nitrobenzyloxy) silane, vinylphenyldi (o-nitrobenzyloxy) silane, tert-butylphenyldi (o-nitrobenzyloxy) silane, diethyldi (o-nitrobenzyloxy) silane, 2-chloroethylphenyldi (o-nitrobenzyloxy) silane, diphenyldi (o-nitrobenzyloxy ) Silane, diphenyldi (3-methoxy-2-nitrobenzyloxy) silane, diphenyldi (3,4dimethoxy-2-nitrobenzyloxy) silane, diphenyldi (2,6-dinitrobenzyloxy Silane, diphenyldi (2,4-dinitrobenzyloxy) silane, methyltri (o-nitrobenzyloxy) silane, phenyltri (o-nitrobenzyloxy) -silane, p-bis (O-nitrobenzyloxy Dimethylsilylbenzene, l, l, 3,3-tetraphenyl-1,3-di (o-nitroben Roxy) siloxane, 1,1,1,3,3,5,5-hexaphenyl-1,5-di (o-nitrobenzyloxy) siloxane, and the reaction of SiCl-containing silicone resin and o-nitrobenzyl alcohol Formed by the silicon compound.
Silicone compounds having an α-ketosilyl group include compounds represented by the following formula:
Wherein x, y and z are each a number of 0, 1, 2 or 3, (x + y + z) is 3 or less, and R ⁵¹ , R ⁵² , R ⁵³ and R ⁵⁴ are the same or different, Each is a hydrocarbon, such as a C _1-10 alkyl group, an aryl group, an allyl group, a vinyl group, etc., an aryloxy group or a C _1-10 alkoxy group, all of which are substituents, such as halogen atoms, -NO ₂ , -CN, -OCH ₃ and the like).
Specific examples of the silicone compound having an α-ketosilyl group are as follows.
Wherein B relates to the benzene ring.
The amount of the silicone compound used in the coating is usually 0.01-20 parts by weight, preferably 0.1-15 parts by weight, more preferably 1-by weight of the total solids of components (A) and 100 parts by weight of component (B). It may be 10 parts by weight.
Specific examples of the aluminum complex (vii) include: trismethoxyaluminum, triethoxyaluminum, trisisopropoxyaluminum, trisphenoxyaluminum, trisparamethylphenoxyaluminum, isopropoxydiethoxyaluminum, Tris propoxy aluminum, tris acetoxy aluminum, tris stearto aluminum, tris butyratto aluminum, tris propionato aluminum, tris iso propionato aluminum, tris acetylacetonato aluminum, tris trifluoro acetylacetonato aluminum, trishexa Fluoroacetylacetonatoaluminum, trisethylacetoacetonatoaluminum, trissalicylaldehydedayaluminum, trisdiethylmalonatealuminum, trispropylacetoacetatealuminum, trisbutylacetoacetateatoaluminum, trisdipivaloyl MET Sat aluminum, di acetylacetonato Diffie fours days meth Ney sat aluminum.
These aluminum complexes may be used alone or in admixture of two or more. The amount of the aluminum complex used in the coating is 0.001-20 parts by weight, preferably 0.01-15 parts by weight, more preferably 1-10 parts, based on the total solids content of 100 parts by weight of components (A) and (B). It may be part by weight.
An organometallic compound containing titanium, zirconium or the like having the same effect can be used in place of the aluminum complex.
Variation of Component (B)
(1) As the component (B) of the present coating, not only the following epoxy groups but also dialkylsiloxy groups:
(B ') Epoxy and dialkylsiloxy group-containing acrylic resins having a number average molecular weight of 2,000 to 50,000, a hydroxyl group of 10 to 150 mg KOH / g and an epoxy equivalent of 220 or less
To maintain waterproofness over a long period of time, not substantially softening even at high temperatures above 60 ° C., without contaminating or adhering to contaminants, washing with water or wiping with a dry cloth without using any cleaning agents. It is possible to easily remove contaminants to adhere and provide a thermosetting organic solvent type coating having excellent weather resistance, finish appearance, acid resistance, and the like.
Component (B ') is an epoxy group containing polymerizable monomer (B'-1), a hydroxyl group containing polymerizable monomer (B'-2), a dialkyl siloxy group containing polymerizable monomer (B'-3), and a polymerizable acrylic It can be prepared by copolymerizing the monomer (B'-4) (the four components are essential) and, if necessary, the other polymerizable monomer (B'-5).
As an epoxy group containing polymerizable monomer (B'-1), a hydroxyl group containing polymerizable monomer (B'-2), a polymerizable acrylic monomer (B'-4), and another polymerizable monomer (B'-5), a component Such monomers mentioned for (B) can be used.
The dialkylsiloxy group-containing polymerizable monomer (B'-3) is a compound having at least one dialkylsiloxy group and at least one polymerizable unsaturated double bond in the molecule. The dialkylsiloxy group is a group represented by the following general formula.
(Wherein R ₄ and R ₅ are the same or different and each is a C _1-5 alkyl group such as methyl group, ethyl group, propyl group, butyl group, pentyl group and the like, with methyl or ethyl group being particularly preferred).
Monomer (B'-3) contains the dialkyl siloxy group containing (meth) acrylate represented, for example by the following general formula.
(Wherein R ₄ , R ₅ and R ₆ are the same or different and each is a C _1-5 alkyl group, methyl group is preferred, R ₇ is a hydrogen atom or a methyl group, n is a monomer having a molecular weight of 1,000-20,000 Is enough).
Component (B ') is a monomer (B'-1), (B'-2), (B'-3), (B'-4) (these Essential monomers), and, if necessary, by solution polymerization of (B'-5).
The monomers (B'-1) to (B'-5) have component (B ') having a hydroxyl value of 10-150 mg KOH / g, preferably 20-120 mg KOH / g and an epoxy equivalent of 220 or less, preferably Is used as a ratio of 100 to 200. The monomer (B'-3) is preferably 0.1-40% by weight, more preferably 1-30% by weight, particularly preferably 3-based on the total weight of the monomers used for the preparation of the component (B '). Used in amounts of 20% by weight.
Component (B ') preferably has a number average molecular weight of 2,000-50,000, in particular 3,000-20,000. If the molecular weight is less than 2,000, the resulting coating provides a film with low curability. If the molecular weight is more than 50,000, the resulting coating will provide a film with poor finish appearance.
In the coating of the present invention, component (A) and component (B ') have a molar ratio of the epoxy group of component (A) and the epoxy group of component (B') of component (A): component (B ') = 1: 1 to 1: 0.05, preferably in a ratio of 1: 0.8 to 1: 0.2.
(2) As the component (B) of the present coating, not only an epoxy group but also an oxetane functional group, that is,
(B) an acrylic resin containing an epoxy group and an oxetane functional group (the oxetane functional group is represented by the following general formula (XI)) having a number average molecular weight of 2,000 to 50,000 and a hydroxyl value of 10 to 150 mg KOH / g:
(Wherein R ₁ is a hydrogen atom, a fluorine atom, a C _1-6 alkyl group, a C _1-6 fluoroalkyl group, an allyl group, an aryl group, an aralkyl group, a furyl group or a thienyl group)
It does not substantially soften even at high temperatures above 60 ° C, does not seep or cling to contaminants, it is easy to remove contaminants that adhere to it, has a long-term contamination resistance, and has weather resistance, finish appearance, acid resistance, etc. It is possible to provide a thermosetting organic solvent type coating capable of forming this excellent cured film.
In formula (XI), the C _1-6 alkyl group represented by R ₁ may be straight or branched chain, for example methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl , tert-butyl and n-hexyl, wherein the C _1-6 fluoroalkyl group is a C _1-6 alkyl group wherein at least one hydrogen atom is replaced by a fluorine atom, for example fluoropropyl, fluoro Butyl and trifluoropropyl, aryl groups include, for example, phenyl, toluyl and xylyl, and aralkyl groups include, for example, benzyl and phenethyl. Among these groups as R ₁ , C _1-4 alkyl groups such as methyl, ethyl and the like are particularly preferred.
The oxetane functional group is preferably bonded to the branched or straight chain of the acrylic resin via an oxygen containing bond such as an ether bond, ester bond, urethane bond, or the like, or through a hydrocarbon group containing at least one oxygen containing bond mentioned above. Do.
The number of oxetane functional groups in component (B) is preferably on average about 2 or more, in particular about 2-10 on average for the molecules of component (B). The number of epoxy groups in component (B) is preferably on average about 2 or more, in particular about 2-10 on average for the molecules of component (B). The total functional group equivalents of the epoxy and oxetane functional groups in component (B) are preferably at least 400, in particular 100-300, more particularly 170-270.
Component (B) has a number average molecular weight of 2,000-50,000, in particular about 3,000-20,000.
Especially the epoxy group of component (B) (acrylic resin) is said alicyclic epoxy group or glycidyl (meth) acrylate derived epoxy group. Epoxy groups also include spiro type epoxy groups formed by alicyclic hydrocarbons and oxirane rings, wherein the rings and oxirane rings of the alicyclic hydrocarbons are bonded via a carbon atom.
The component (B) is, for example, an oxetane functional group-containing polymerizable monomer (B-1), an epoxy group-containing polymerizable monomer (B-2), a hydroxyl group-containing polymerizable monomer (B-3), or a polymerizable acrylic monomer ( B-4) (these are essential monomers) and, if necessary, by copolymerization of another polymerizable monomer (B-5).
The oxetane functional group-containing polymerizable monomer (B-1) is a compound having an oxetane functional group and a polymerizable unsaturated double bond represented by the formula (XI) in the molecule. Specific examples are unsaturated monomers having a radical polymerizable unsaturated group at one end and an oxetane functional group at the other end, which monomers include 1,3-triol (eg, trimethylolpropane) and diethyl carbonate. Reaction to prepare a hydroxyl group-containing cyclic carbonate, decarboxylating the carbonate to 3-ethyl-3-hydroxymethyl having a hydroxyl group at one end and an oxetane functional group at the other end (A) supplemental functional groups (examples of group (a) are isocyanate groups and methyl ester groups) which prepare oxetane and react supplementally with hydroxyl groups of oxetane but do not substantially react with oxetane functional groups; and (b ) An unsaturated monomer containing a radically polymerizable unsaturated group (eg, acryloyl group, methacryloyl group, or vinyl group) is obtained by reacting with oxetane. More specific examples of the monomer (B-1) include 3-methacryloxymethyl-3-ethyloxetane, 3-acryloxymethyl-3-ethyloxetane, α, α-dimethyl-m-isopropenylbenzyl isocyanate; The same molar addition of 3-ethyl-3-hydroxymethyloxetane and a compound represented by the following formula:
As the epoxy group-containing polymerizable monomer (B-2), the hydroxyl group-containing polymerizable monomer (B-3), the polymerizable acrylic monomer (B-4) and the other polymerizable monomer (B-5), to the component (B) Such monomers mentioned for use can be used.
Component (B) comprises, for example, monomers (B-1), (B-2), (B-3), (B-4) (these are essential monomers), and (B-5) if necessary By solution polymerization in the presence of a radical polymerization catalyst.
The ratio of each monomer used is such that the component (B) obtained has a hydroxyl value of 10-150 mg KOH / g, preferably 20-100 mg KOH / g and the total functional group equivalent of epoxy group and oxetane functional group of 400 or less, preferably May be determined to have 100-300, more preferably 170-270. Component (B) preferably has a number average molecular weight of 2,000 to 50,000, in particular 3,000 to 20,000.
In the coating of the present invention, component (A) and component (B) have a molar ratio of the component (A) alicyclic epoxy group and the total of the epoxy group and the oxetane group of component (B): component (A): component (B) = It may be used in a ratio of 1: 1 to 1: 0.05, preferably 1: 0.8 to 1: 0.2. The aliphatic epoxy group of component (A) and the appropriate total functional group equivalents of the oxetane functional group and epoxy group of component (B) are usually 300 or less, in particular 100-250, furthermore based on the total amount of component (A) and component (B) Especially 120-230.
Preparation of Coatings
The thermosetting organic solvent type coatings of the present invention comprise components (A), (B) or (B ') or (B), component (C) and optionally components (D) to (H), all of which are in an organic solvent. It can be prepared by dissolving or dispersing. As the organic solvent, for example, toluene, xylene, ethyl acetate, butyl acetate, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, isophorone, methanol, ethanol, butanol, methyl acetate, methoxybutyl acetate, cellosolve And cellosolve acetate, although solvents are not limited to them.
The coatings of the present invention may be added to the above components as necessary, and conventional additives for coating, such as coloring pigments, brilliance pigments, metal pigments, extender pigments, ultraviolet absorbers, light stabilizers, flow regulators, anti-cissing, and the like It may contain.
The coating agent of the present invention can usually be used as a solid colored coating, metal coating or pearlescent coating. However, since the cured film having excellent stain resistance can be formed, the present coating is most preferably used as a clear coating for forming the transparent film of the uppermost layer of the multilayer coating film.
Therefore, the present invention also provides a method for forming at least one colorant and at least one clear coating on a material to be coated in order to form a multilayer top coating film, wherein the thermosetting organic solvent type coating of the present invention Water (hereinafter referred to as the present coating) is used as a clear coating for forming the top layer film of the multilayer top coating film (hereinafter this method is referred to as the present application method).
The present application method is specifically performed as follows, for example, but may be performed by other implementations.
Application method A
An application method comprising applying a coloring coating and a clear coating in this order to form a multilayer top coating film, wherein the coating is used as a clear coating (2-coating method).
Application method B
An application method comprising applying a coloring coating, a first clear coating and a second clear coating in this order to form a multilayer top coating film, the coating being used as a second clear coating (3- Coating method).
Application method C
An application method comprising applying a first colored coating, a second colored coating and a clear coating in this order to form a multilayer top coating film, the coating being used as a clear coating (3-coating method ).
The said application method is explained in full detail.
Application method A
The colored coatings used in Application Method A include solid colored coatings, metal coatings and pearlescent coatings. As the colored coating, it is possible to use originally known thermosetting coatings containing components, colored pigments and solvents.
Resin components include the following:
At least one base resin having a crosslinkable functional group (eg, a hydroxyl group, an epoxy group, a carboxyl group or an alkoxysilane group) selected from an acrylic resin, a vinyl resin, a polyester resin, an alkyd resin, a urethane resin, and the like, and
At least one crosslinking agent selected from alkyl-etherified melamine resins, urea resins, guanamine resins, blocked or unblocked polyisocyanate compounds, epoxy compounds, carboxyl group-containing compounds and the like.
In the resin component, the content of the base resin is preferably 50-90% by weight, in particular 60-80% by weight, and the content of the crosslinker is preferably 50-10% by weight, in particular 40-20% by weight, both Based on the total weight of the two components.
As the colored pigment, a solid colored pigment, a metal pigment, a pearlescent pigment, or the like can be used depending on the form of the coating in which the pigment is used. Examples of colored pigments include inorganic pigments such as titanium oxide, zinc oxide, carbon black, cadmium red, molybdenum red, chromium yellow, chromium oxide, cadmium red, molybdenum red, chrome yellow, chromium oxide, Prussian A) blue, cobalt blue and the like; Organic pigments such as azo pigments, phthalocyanine pigments, quinaclion pigments, isoindolin pigments, batt pigments, perylene pigments and the like; Scaryl aluminum; mica; Metal oxide coated mica; And iron oxide similar to mica.
The pigments may be used alone or in combination of two or more thereof. As the solvent, an organic solvent and / or water can be used. As an organic solvent, For example, hydrocarbons, such as hexane, heptane, xylene, toluene, cyclohexane; Esters such as methyl acetate, ethyl acetate, ethylene glycol monomethyl ether acetate, diethylene glycol monomethyl ether acetate, and the like; Ethers such as isopropyl ether, ethylene glycol monomethyl ether, diethylene glycol monobutyl ether and the like; Alcohols such as ethyl alcohol, butyl alcohol, hexyl alcohol and the like; Ketones such as methyl isobutyl ketone, methyl ethyl ketone, isophorone, acetophenone and the like.
The colored coating may further contain general additives for coating, such as extender pigments, ultraviolet absorbers, light stabilizers, rheology-controlling agents, anti-cissing agents, and the like, as desired.
In coating method A, the colored coating is coated directly on the material to be coated, such as a metallic or plastic material for automobiles, or a priming (for example cationic electrocoating) on the material to be coated, optionally on After coating the intermediate coating may be coated on the cured film formed by curing the resulting film (s).
Coating method A can be carried out by 2-coat 1-bak (2C1B) or 2-coat 2-bak (2C2B). Specifically, method A can be performed according to the following. The colored coating is coated with a film thickness of about 10-50 μm, preferably about 15-35 μm when cured by airless spray, air spray, electrostatic coating, or the like; For crosslinking and curing, the resulting film is heated at about 100-180 ° C., preferably at about 120-160 ° C. for about 10-40 minutes or at room temperature for several minutes (in which case no curing takes place), then transparent The present coating as a coating is coated on the resulting cured or uncured film to a film thickness of about 20-70 μm, preferably about 25-50 μm when cured by airless spray, air spray, electrostatic coating or the like; The resulting film is also heated at about 100-180 ° C., preferably at about 120-160 ° C. for about 10-40 minutes for crosslinking and curing.
Coating method B
As the coloring coating used in the coating method B, a coating selected from the solid color coating, the metallic coating and the pearlescent coating all mentioned in the coating method A can be used. The first transparent coating is a coating for the formation of a substantially decolorized transparent coating film, and may be a coating or a main coating which is a coloring coating except for most or all of the colored pigments used therein. As the second transparent coating, the present coating can be used.
Coating method B may be carried out by 3-coat 1-bak (3C1B) or 3-coat 2-bak (3C2B). Specifically, method B can be performed according to the following. The pigmented coating may be applied directly onto the material to be coated (e.g. automotive metallic or plastics material) or after the initial (e.g. electrocoating) and optionally intermediate coatings have been coated onto the material and cured. Coating with a film thickness of about 10-50 μm, preferably about 15-35 μm when cured by free spraying, air blowing, electrostatic coating, or the like; For crosslinking and curing, the resulting film is heated at about 100-180 ° C., preferably at about 120-160 ° C. for about 10-40 minutes or left at room temperature for several minutes (in which case no curing occurs), Coating the first transparent coating with a film thickness of about 10-50 μm, preferably about 15-35 μm upon curing in the same manner on the cured or uncured film; The resulting film is heated at about 100-180 ° C., preferably at about 120-160 ° C. for about 10-40 minutes or at room temperature for several minutes (in which case no curing occurs) for crosslinking and curing, Coating the present coating as a first transparent coating with a film thickness of about 10-70 μm, preferably about 15-35 μm when cured in the same manner on a cured or uncured film; The resulting film is also heated at about 100-180 ° C., preferably at about 120-160 ° C. for about 10-40 minutes for crosslinking and curing.
Coating method C
As the first coloring coating used in the coating method C, the solid color coating, the metallic coating and the pearlescent coating mentioned in all of the coating methods A can be used.
The second color coating is coated on the cured or uncured film of the first color coating, contains a resin component, a color pigment and a solvent, and the color tone of the first color coating (e.g., a solid color tone, a metallic color tone or a pearl). It is a coating which can form the transparent color film which a gloss hue) looks into. As the second coloring coating, a solid color coating, a metallic coating, a pearlescent coating, or the like having all of the above properties can be used.
The resin component, coloring pigment and solvent used in the second coloring coating may be selected from those mentioned in the coloring coating of Coating Method A. It is preferable that the amount of the color pigments (for example, solid pigments, metallic pigments or pearlescent pigments) used in the second coloring coating is smaller than in the first coloring coating.
By coating a second coloring coating that forms a transparent color film on the first coloring coating film, the solid color tone, metallic color tone, pearlescent color tone, etc. of the two films interact with each other favorably, resulting in only the first color coating. Compared with the film, a multilayer film with improved aesthetic effect is obtained.
Coating method C can be carried out by 3-coat 1-baking (3C1B) or 3-coat 2-baking (3C2B). Specifically, method C can be performed according to the following. The pigmented coating may be applied directly onto the material to be coated (for example a metallic or plastics material for automobiles) or after the initial (for example electrical coating) and optionally intermediate coatings on the material are cured and then air Coated with a film thickness of about 10-50 μm, preferably about 15-35 μm, upon curing by no spray, air spray, electrostatic coating, or the like; For crosslinking and curing, the resulting film is heated at about 100-180 ° C., preferably at about 120-160 ° C. for about 10-40 minutes or at room temperature for several minutes (in which case no curing takes place), Coating the second coloring coating with a film thickness of about 10-50 μm, preferably about 15-35 μm when cured in the same manner on the cured or uncured film of the 1 color coating; The resulting film is heated at about 100-180 ° C., preferably at about 120-160 ° C. for about 10-40 minutes or at room temperature for several minutes (in this case no curing occurs) for crosslinking and curing, followed by a second Coating the present coating as a clear coating with a film thickness of about 10-70 μm, preferably about 15-35 μm when cured in the same manner on the cured or uncured film of the pigmented coating; The resulting film is also heated at about 100-180 ° C., preferably at about 120-160 ° C. for about 10-40 minutes for crosslinking and curing.
In each of the coating methods A to C, when the present coating contains component (H), i.e., a photofunctional cationic polymerization catalyst, curing of the film formed by the present coating is preferably carried out using both light application and heating. . Curing may, for example, (i) remove the organic solvent remaining in the formed film, squeeze light into the solvent-free film to semi-cure the film, and heat the semi-cured film to fully cure. Or (ii) heating the formed film for semi-curing and irradiating the light to the semi-cured film to fully cure.
The above two procedures are described in detail.
Procedure (i)
Removal of the organic solvent remaining in the formed film is carried out, for example, by leaving the film at a temperature ranging from room temperature to 100 ° C. for about 1-30 minutes until the organic solvent content in the film is 10% by weight or less. desirable. The solvent-free film is substantially not crosslinked. Thereafter, photonicity is applied to the film from which the solvent is removed to semi-cure the film. Light irradiation is intended to cure the film from which the solvent is removed until the gel fraction in the film is generally 10-60% by weight, in particular 20-50% by weight, for example, low pressure mercury lamp, high pressure mercury lamp as a light source. Using a carbon arc lamp, a xenon lamp, an argon glow discharge tube, a metal halide lamp or the like, the light having a wavelength of 180 to 700 nm is generally irradiated at a dose of 500 to 4,000 mJ / cm 2, preferably 700 to 3,000 mJ / cm 2. It is preferably carried out by. After light irradiation, the semi-cured film is heated to completely cure the film such that the gel fraction in the film is at least 90% by weight. Heating is generally carried out at 100-180 ° C, preferably at 120-160 ° C for about 10-40 minutes.
Here, the gel fraction in the film is coated on a tin plate sheet with a film thickness of 30 占 퐉 upon drying, peeling off the resultant film by light irradiation and / or heat treatment under the same conditions as in the specification, and removing the peeled film. Residual percentage of film when placed in acetone maintained at the reflux temperature and extraction performed for 4 hours; Thus, the gel fraction of the film is a measure to know the degree of cure of the crosslinked and cured film. 100% of the gel fraction shows complete cure.
Procedure (ii)
The semi-curing is carried out by heating the formed film at 60-120 ° C, preferably 80-100 ° C for 10-40 minutes so that the gel fraction of the film is 10-60% by weight, in particular 20-50% by weight after heating. It is preferable. Complete curing by light irradiation generally uses a light source having a wavelength of 180-700 nm using the same light source mentioned above to cure the semi-cured film until the gel fraction in the film is at least 90% by weight. It is preferably carried out by irradiation at a dose of 500-4,000 mJ / cm 2, preferably 700-3,000 mJ / cm 2.
The fully cured film thus formed is hard, making it very difficult to carry out a polishing operation to obtain an improved final appearance there. However, since the curing is carried out in two steps as mentioned above, by performing polishing upon semi-cure followed by complete curing, it is possible to obtain a coating film which is easily polished and has an excellent finish appearance. . In method (ii), the heating is carried out for semi-curing, so the energy costs are low.
The present invention can provide the following good effects.
(1) The cured film formed from the present coating has at least the same weatherability, final appearance, and the like as compared with the organic solvent type coating containing a hydroxyl group-containing acrylic resin and a melamine resin as main components, Acid resistance is very superior.
(2) The cured film formed by the present coating has the same acid resistance, weathering resistance, final appearance, and the like as compared with that formed by a carboxy-epoxy type coating containing a hydroxy group-containing resin and an epoxy group-containing resin as main components, Corrosion resistance is very good.
(3) The cured film formed from this coating has a TUKON hardness of at least 15 at 20 ° C and a temperature modulus of 150-200 ° C and a minimum dynamic modulus E 'of at least 1.0x10 ⁹ dyn / cm 2 at a frequency of 110 Hz. . Thus, the film does not actually soften even when exposed to high temperatures of 60 ° C. or higher.
(4) The cured film formed from the present coating is super hard. Thus, staining materials (eg, bird droppings, pollen, dead insects and particles in the exhaust gas) adhering to the cured film may not be substantially penetrated into the film and can be easily removed by wiping. As a result, there is no decrease in the clarity of gloss or image gloss at the site where the speckle material is attached.
(5) The cured film formed from the present coating is superhard. Therefore, iron dust, sand, dust and the like do not adhere or stick to the film.
Thus, the present coating is particularly useful as a coating for forming the uppermost layer of the multilayer film of the automobile body.
The invention is described in more detail on the basis of the following examples and comparative examples. In addition, parts and percentages relate to weight, unless otherwise specified.
Preparation of Sample
Ingredient (A)
Example (A-1) : CEL-2021P (trade name, manufactured by Daicel Chemical Industries, Ltd.)
Epoxy equivalent: 130.
Theoretical molecular weight: 252.
Structural Formula:
Example (A-2) : Epolead GT302 (trade name, manufactured by Daicel Chemical Industries, Ltd.)
Epoxy equivalent: 240.
Theoretical molecular weight: 634.
Structural Formula:
Comparative Example (A-3) : DENACOL EX-212 (trade name, manufactured by Nagase Chemical Industries, Ltd.)
Epoxy equivalent: 150.
Theoretical molecular weight: 230.
Structural Formula:
Comparative Example (A-4) : Celoxide 3000 (trade name, manufactured by Daicel Chemical Industries, Ltd.)
Epoxy equivalent: 93.5 or less.
Theoretical molecular weight: 168.
Structural Formula:
Ingredient (B)
Example (B-1) : solution polymerization of 650 parts glycidyl methacrylate, 116 parts hydroxyethyl acrylate, 100 parts n-butyl acrylate and 134 parts n-butyl methacrylate in a known manner Acrylic resin of epoxy equivalent 218, hydroxy value 56 and number-average molecular weight 10,000 obtained by implementation.
Example (B-2) : obtained by subjecting 850 parts of 3,4-epoxycyclohexylmethyl acrylate, 65 parts of hydroxyethyl methacrylate and 85 parts of n-butyl acrylate to a solution polymerization reaction originally known in the art. , Acrylic equivalent of 216, hydroxyl value of 28 and number-average molecular weight of 3,000.
Comparative Example (B-3) : Solution polymerization of 300 parts of glycidyl methacrylate, 400 parts of n-butyl acrylate, 200 parts of n-butyl methacrylate and 100 parts of 2-ethylhexyl acrylate in a originally known manner. An acrylic resin having an epoxy equivalent of 473, a hydroxy value of 0 and a number-average molecular weight of 5,000, obtained by carrying out the reaction.
Ingredient (C)
(C-1) : Sanaid SI-100-L (trade name, manufactured by Sanshin Chemical, benzyl tetramethylenesulfonium hexafluoroantimonate).
(C-2) : N-α, α-dimethylbenzylpyridinium hexafluoroantimonate.
Ingredient (D)
Example (D-1) : To a mixture of 95 parts of heptane and 121 parts of a dispersion stabilizer (note 1), 10 parts of 2-perfluorooctylethyl methacrylate, 10 parts of styrene, 25 parts of methyl methacrylate, acrylonitrile A mixture of 30 parts, 25 parts of 2-hydroxyethyl methacrylate and 1.5 parts of 2,2'-azobisisobutyronitrile was added dropwise over 3 hours, heated to its recirculation temperature, and the resulting mixture was then heated to the same temperature. Non-aqueous dispersion obtained by holding for 2 hours in an aqueous solution; The dispersion has a solids content of 53%, a viscosity [Gardner-Holdt viscosity at 25 ° C.], C, an opaque appearance, and a particle diameter (electron microscope) of 0.2 to 0.3 μm. The particle / stabilizer ratio was 60/40, with only the particles containing perfluoro groups.
(Note 1) Dispersion stabilizer: 10 parts of styrene, 50 parts of isobutyl methacrylate, 9 parts of butyl acrylate, 9 parts of cyclohexyl methacrylate in a solvent having a reflow temperature thereof composed of 40 parts of isobutyl acetate and 40 parts of toluene A mixture consisting of 10 parts, 10 parts of 2-ethylhexyl methacrylate, 1 part of methacrylic acid, 10 parts of 2-hydroxyethyl methacrylate and 2 parts of 2,2'-azobisisobutyronitrile was added dropwise over 3 hours. A hydroxyl group-containing acrylic resin obtained by holding the resulting mixture at the same temperature for 2 hours afterwards; The solids content of the acrylic resin is 55%, the viscosity (Gardner-Holt viscosity at 25 ° C.) is N, and the weight average molecular weight is 16,000.
Example (D-2) : To a mixture of 93 parts of heptane and 98 parts of dispersion stabilizer (note 1), 5 parts of 2-perfluorooctylethyl methacrylate, 15 parts of styrene, 28 parts of methyl methacrylate, acrylonitrile A mixture of 34 parts, 18 parts of 2-hydroxyethyl methacrylate and 2 parts of 2,2'-azobisisobutyronitrile was added dropwise over 3 hours while heating to its recirculation temperature and the resulting mixture was then heated to the same temperature. Non-aqueous dispersion obtained by holding for 2 hours in an aqueous solution; The dispersion has a solids content of 53%, a viscosity [Gardner-Holt viscosity at 25 ° C.] is A, has an opaque appearance and has a particle diameter (electron microscope) of 0.2 to 0.3 μm. The particle / stabilizer ratio was 65/35 and both the stabilizer and the particles contained perfluoro groups.
(Note 2) Dispersion stabilizer: 10 parts of styrene, 30 parts of isobutyl methacrylate, 2-perfluorooctylethyl methacrylate 15 in a solvent having a reflow temperature thereof composed of 30 parts of isobutyl acetate and 50 parts of toluene Parts, 5 parts butyl acrylate, 10 parts cyclohexyl methacrylate, 14 parts 2-ethylhexyl methacrylate, 1 part methacrylic acid, 15 parts 2-hydroxyethyl methacrylate and t-butyl peroxy-2- A perfluoro group-containing acrylic polyol resin obtained by dropwise addition of a mixture consisting of 6 parts of ethylhexanoate over 3 hours and then holding the resulting mixture at the same temperature for 2 hours; The acrylic polyol resin had a solids content of 55%, a viscosity (Gardner-Holt viscosity at 25 ° C.), and a weight average molecular weight of 6,000.
Example (D-3) : To a mixture of 90 parts of heptane and a dispersion stabilizer (note 1), 25 parts of perfluoromethylmethyl methacrylate, 10 parts of styrene, 15 parts of methyl methacrylate, 25 parts of acrylonitrile, A mixture consisting of 25 parts of 2-hydroxyethyl methacrylate and 2 parts of t-butyl peroxy-2-ethylhexanoate was added dropwise over 3 hours, heated to its reflux temperature, and the resulting mixture was then heated at the same temperature. Non-aqueous dispersion obtained by holding for 2 hours; The dispersion had a solids content of 53%, a viscosity [Gardner-Holt viscosity at 25 ° C.], C, an opaque appearance, and a particle diameter (electron microscope) of 0.18 to 0.25 μm. The particle / stabilizer ratio was 60/40, the stabilizer had a double bond introduced therein, and the particles contained perfluoro groups.
(Note 3) Dispersion stabilizer: 10 parts of styrene, 20 parts of butyl methacrylate, 34 parts of isobutyl methacrylate, 34 parts of butyl acrylate in a solvent having a reflow temperature thereof, composed of 30 parts of isobutyl acetate and 50 parts of toluene Part, a mixture of 15 parts of 2-ethylhexyl methacrylate, 1 part of methacrylic acid, 15 parts of 2-hydroxyethyl methacrylate and 2 parts of 2,2'-azobisisobutyronitrile was added dropwise over 3 hours After maintaining the resulting mixture at the same temperature for 2 hours, 0.8 parts of glycidyl methacrylate, 0.02 parts of 4-t-butylpyrocatechol and 0.1 parts of dimethylethanolamine were added to the mixture, and a polymerizable double bond was added. Product obtained by reacting the resulting mixture to introduce ethylene; The product has a solids content of 55%, a viscosity (Gardner-Holt viscosity at 25 ° C.), L, a weight average molecular weight of 16,000, and about 0.6 polymerizable double bonds per molecule.
Example (D-4) : To a mixture of 93 parts of heptane and 149 parts of a dispersion stabilizer (note 3), 10 parts of 2-perfluorooctylethyl methacrylate, 15 parts of styrene, 27 parts of methyl methacrylate, acrylonitrile A mixture of 30 parts, 15 parts of 2-hydroxyethyl methacrylate, 5 parts of glycidyl methacrylate, 3 parts of acrylic acid and 2 parts of 2,2'-azobisisobutyronitrile was added dropwise over 3 hours, A non-aqueous dispersion obtained by heating to a reflux temperature and then holding the resulting mixture at the same temperature for 2 hours; The non-aqueous dispersion has a solids content of 53%, a viscosity [Gardner-Holt viscosity at 25 ° C.], C, an opaque appearance, and a particle diameter (electron microscope) of 0.15 to 0.2 μm. The particle / stabilizer ratio was 55/45, the stabilizer had a double bond introduced therein, and the particles had internal crosslinks and contained perfluoro groups.
Example (D-5) : To a mixture of 95 parts of heptane and 121 parts of a dispersion stabilizer (note 2), 15 parts of styrene, 25 parts of methyl methacrylate, 35 parts of acrylonitrile, 25 parts of 2-hydroxyethyl methacrylate And a non-aqueous dispersion obtained by heating a mixture of 1.5 parts of 2,2'-azobisisobutyronitrile dropwise over 3 hours, heating to its reflux temperature, and then holding the resulting mixture at the same temperature for 2 hours; The non-aqueous dispersion has a solids content of 53%, a viscosity [Gardner-Holt viscosity at 25 ° C.], A, an opaque appearance, and a particle diameter (electron microscope) of 0.2 to 0.3 μm. The particle / stabilizer ratio was 60/40 and the stabilizer contained perfluoro groups.
Example (D-6) : 15 parts of styrene, 30 parts of methyl methacrylate, acrylonitrile in a mixture of 110 parts of heptane and 108 parts of luminoflon LF200 (trade name, manufactured by Asahi Glass Co., Ltd., 60% solution of fluoroolefin resin) A mixture of 35 parts, 20 parts of 2-hydroxyethyl methacrylate and 2 parts of 2,2'-azobisisobutyronitrile was added dropwise over 3 hours, heated to its recirculation temperature, and the resulting mixture was then heated to the same temperature. Non-aqueous dispersion obtained by holding for 2 hours in an aqueous solution; The non-aqueous dispersion has a solids content of 52%, a viscosity [Gardner-Holt viscosity at 25 ° C.], B, an opaque appearance, and a particle diameter (electron microscope) of 0.15 to 0.2 μm. The particle / stabilizer ratio was 60/40 and the stabilizer contained perfluoroolefins.
Comparative Example (D-7) : To a mixture of 95 parts of heptane and 121 parts of a dispersion stabilizer (note 1), 10 parts of styrene, 40 parts of methyl methacrylate, 30 parts of acrylonitrile, 2-hydroxyethyl methacrylate 20 Non-aqueous obtained by adding a mixture of 2 parts and 2 parts of t-butyl peroxy-2-ethylhexanoate dropwise over 3 hours, heating to its reflux temperature, and then holding the resulting mixture at the same temperature for 2 hours Dispersion liquid; The non-aqueous dispersion has a solids content of 53%, a viscosity [Gardner-Holt viscosity at 25 ° C.], C, an opaque appearance, and a particle diameter (electron microscope) of 0.2 to 0.3 μm. The particle / stabilizer ratio was 60/40, and neither the stabilizer nor the particles contained fluorine.
Component E
(E-1) : TINUVIN 440 [trademark of Ciba-Geigi Japan, 8-acetyl-3-dodecyl-7,7,9,9-tetramethyl-1,3,8-triazose represented by the following formula: Fatigue (4,5) -decane-2,4-dione]:
(E-2) : Sanduvor 3058 [trade name], clariant Co., Ltd. N-acetyl-3-dodecyl-1-1 (2,2,6,6-tetramethyl-1,4-piperidinyl) pyrrolidone-2,5-dione] :
(E-3) : TINUVIN 123 (trade name, product of Ciba-Geigi Japan Co., Ltd. , bis (N-octoxy-2,2,6,6-tetramethyl-4-piperidyl) sebacate represented by the following formula ]:
Comparative Example (E-4) : TINUVIN 292 [Brand name of Ciba-Geigi Japan company, bis (1,2,2,6,6-pentamethyl-4-piperidyl) sebacate represented by the following formula]:
Ingredient (F)
(F-1) : 236 g (1.00 mol) of γ-glycidoxypropyltrimethoxysilane (b), 152 g (10 mol) of methanol, in a 2,000-ml reactor equipped with a thermometer, a nitrogen-introducing tube and a dropping funnel; KF 0.06 g (0.001 mole) was added and 28.8 g (1.60 mole) of water was slowly added dropwise to the product mixture with stirring at room temperature, and then the resultant mixture was stirred at room temperature for 3 hours, and then stirred under reflux of methanol. After heating the mixture for a period of time, the mixture was subjected to distillation under reduced pressure to remove the cold-boiling components and the residue was filtered to yield 266 g of a colorless, transparent liquid, the epoxy functional group and the alkoxy group. Having a silicone compound.
A GPC measurement was carried out on the obtained product to find that the average degree of polymerization was 5.3 (degree of polymerisation = 5.0), thus substantially equal to schedule.
The product was subjected to measurement of epoxy equivalent weight by epoxy ring-opening method using hydrochloric acid to find that the epoxy equivalent weight was 319 g / mol (estimated value = 314 g / mol), thus confirming that a predetermined amount of epoxy group was introduced. The amount of the alkoxy group was measured by the alkali cracking method and found to be 36.8% (estimated value = 37.4%), thus confirming that the alkoxy group remained as scheduled.
Furthermore, from the ¹ H-NMR measurement results, the obtained product has a structure represented by the following average compositional formula as expected:
The obtained silicon compound is referred to as compound A2-1 below.
(F-2) : ethyl silicate 40 (trade name, manufactured by Colcot, low condensation product of tetraethoxysilicate having a condensation degree of 2 to 10).
(F-3) : ethyl silicate 48 (trade name, manufactured by Colcot, low condensation product of tetraethoxysilicate having a condensation degree of 2 to 10).
Ingredient (G)
(G-1) : Snowtex lithium-ST [trade name, manufactured by Nissan Chemical Industries, Co., Ltd., dispersion in an organic solvent (xylene / butanol) of colloidal silica having high molecular weight due to siloxane bonds; The silica particles are actually spherical and have a particle diameter of 10 to 20 nm and have hydroxy on the surface; The solids content of the dispersion is 30%.
Ingredient (H)
(H-1) : UVI-6974 (trademark, Union Carbide Co., Ltd., a mixture of two sulfonium salts represented by the following formula):
(H-2) : trisacetylacetonato aluminum
(H-3) : triphenyl (o-nitrobenzyloxy) silane
Component (B ')
Example (B′-1) : 650 parts of glycidyl methacrylate, 116 parts of hydroxyethyl acrylate, 100 parts of dimethylsiloxy acrylate (note 4) and 134 parts of n-butyl methacrylate are known in nature. An acrylic resin having an epoxy equivalent of 218, a hydroxyl value of 56 and a number-average molecular weight of 10,000, obtained by solution polymerization.
(Note 4)
Example (B'-2) : 850 parts of 3,4-epoxycyclohexylmethyl acrylate, 50 parts of dimethylsiloxy methacrylate (note 5), 65 parts of hydroxyethyl methacrylate and 35 parts of n-butylacrylate An acrylic resin having an epoxy equivalent of 216, a hydroxyl value of 28 and a number-average molecular weight of 3,000, which is obtained by carrying out a solution polymerization in a manner known in nature.
(Note 5)
Comparative Example (B'-3) : 300 parts of glycidyl methacrylate, 400 parts of n-butyl acrylate, 200 parts of n-butyl methacrylate and 100 parts of 2-ethylhexyl acrylate in a manner known in nature. An acrylic resin having an epoxy equivalent of 473, a hydroxyl value of 0 and a number-average molecular weight of 5,000, which does not have both a hydroxyl group or a dialkylsiloxy group, obtained by carrying out a polymerization reaction.
Ingredient (B)
Example (B-1) : 426 parts of glycidyl methacrylate, 368 parts of 3-methacryloxymethyl-3-ethyloxetane, 116 parts of hydroxyethyl acrylate, 50 parts of n-butyl acrylate and n-butyl An acrylic resin having (epoxy + oxetane) equivalent 200, hydroxyl value 56 and number-average molecular weight 5,000, obtained by subjecting 40 parts of methacrylate to solution polymerization in a manner known in nature.
Example (B-2) : 196 parts of 3,4-epoxycyclohexyl methacrylate, 510 parts of 3-acryloxymethyl-3-ethyloxetane, 58 parts of hydroxyethyl acrylate, 100 parts of n-butyl acrylate and An acrylic resin having (epoxy + oxetane) equivalent 250, hydroxyl value 28 and number-average molecular weight 5,000, obtained by subjecting 136 parts of n-butyl methacrylate to solution polymerization in a manner known in nature.
Example (B-3) : 455 parts of 3,4-epoxycyclohexyl methacrylate, 276 parts of 3-methacryloxymethyl-3-ethyloxetane, 116 parts of hydroxyethyl acrylate, 53 parts of n-butyl acrylate And (epoxy + oxetane) equivalent 250, hydroxyl value 56 and number-average molecular weight 5,000, which are obtained by subjecting 100 parts of n-butyl methacrylate to solution polymerization in a manner known in nature.
Comparative Example (B-4) : Solution polymerization of 300 parts of glycidyl methacrylate, 400 parts of n-butyl acrylate, 200 parts of n-butyl methacrylate and 100 parts of 2-ethylhexyl acrylate in a manner known in nature. An acrylic resin having an epoxy equivalent of 473, a hydroxyl value of 0 and a number-average molecular weight of 5,000, obtained by carrying out the reaction.
Examples 1 to 3
A coating composition was prepared by mixing the components (A), (B) and (C) prepared above. The ratio of the component used is shown in Table 1.
Example 4
This embodiment is an embodiment adopting 2C1B. Acrylic resin / melamine resin-based organic solvent type metallic coating (cured film thickness: 20 μm) is coated on the material to be coated, which is obtained by coating a metal panel with a cationic electrocoating and an intermediate coating and then heat-curing it. ; Thereafter, without curing, after coating the coating composition (transparent coating) (cured film thickness: 40 μm) obtained in Example 1 there; The same performance test mentioned above was carried out using a panel coated for testing, obtained by heating the resulting granules at 140 ° C. for 30 minutes to cure the coated 2 coating. The results obtained are shown in Table 1.
Example 5
The same procedure as in Example 1 was repeated except that 3C2B of Example 1 was changed to 3-coat 1-Bake.
Example 6
The same procedure as in Example 1 was repeated except that 0.5 parts of component (C-1) of Example 1 were replaced with 0.5 parts of component (C-2).
Example One23456 (A-1)70 50707070 (A-2) 60 (B-1)3040 303030 (B-2) 50 (C-1)0.5One0.50.50.50.5 (C-2) 0.5 Average epoxy equivalent156231173156156156 B / A molar ratio0.260.730.600.260.260.26 Gather flow0.20.20.20.20.20.2 Coating steps3C2B3C2B3C2B2C1B3C1B3C2B Final appearance○○○○○○ Hardness20 ℃201718181921 60 ℃121013101013 Acid resistance○○○○○○ Decontamination○○○○○○ Algae excretion○○○○○○ Fire resistance○○○○○○ Modulus3.0 x ^{10 9} 1.8 x ^{10 9} 2.3 x ^{10 9} 3.0 x ^{10 9} 3.0 x ^{10 9} 3.0 x ^{10 9}
In Table 1, the following should be noted:
1) The amount of each component mixed is the solids content.
2) The average epoxy equivalent weight is as defined below.
3) B / A molar ratio means moles of epoxy groups in component (B) per mole of epoxy groups in component (A).
4) Moda Flow is a trade name of the surface conditioner manufactured by Monsanto.
5) 3C2B in the coating step row stands for 3-coat 2-bake. Specifically, an acrylic resin / melamine resin-based organic solvent type metallic coating (cured film thickness: 20 μm) and acrylic on the material to be coated obtained by coating a cationic electrocoating and an extra coating on a metal panel and heat-curing it A resin / melamine resin-based organic solvent type first transparent coating (cured film thickness: 25 μm), and then heated at 140 ° C. for 30 minutes to cure the formed 2 films; Thereafter, the coating obtained in each of Examples 1 to 3 was coated therein with a second transparent coating so that the cured film thickness was 25 μm; The resulting panel was heated at 140 ° C. for 30 minutes to give a coated panel for testing. Using the test coated panels, the following tests were performed.
Using the test coated film obtained above by 3C2B, tests for all test items except the minimum modulus were performed. Minimal modulus was obtained using a single-film panel obtained by coating the coating composition of Examples 1-6 with a film thickness of 40 μm upon curing and then heating the resulting material at 140 ° C. for 30 minutes. It measured about the film peeled from the tin plate sheet.
6) The final appearance is the result of visual observation. (Circle) means glossiness, flatness, etc. are favorable; (Triangle | delta) means that glossiness, flatness, etc. are slightly inferior; X means that glossiness, flatness, etc. are remarkably inferior.
7) Hardness is the result obtained by heating a panel coated for testing at 20 ° C. or 60 ° C. and measuring the TUKON hardness of the film at each of the film temperatures.
8) Acid resistance: Drop 0.4cc of 40% sulfuric acid aqueous solution on the coated panel for testing, heat the coated panel at 60 ℃ for 15 minutes in a high-temperature air dryer, wash the panel with water and perform visual observation. The result obtained by. ○ means no change; Δ means that the mark remains faint; X means that staining, whitening or foaming is remarkable.
9) The stain removal property was obtained by adding sulfuric acid to a mixture of 0.25 parts of graphite (test dust No. 12, manufactured by Nippon Puntai Kogyo Jizatsu Kyogyo Co., Ltd.) and 99.75 parts of deionized water having a pH adjusted to 3.0. Prepared, sprayed with the test solution and sprayed coated panel is placed in air at a temperature of 20 ℃ and 70% humidity for 17 hours, then heated the same in a hot-air dryer for 6 hours at 80 ℃, the cycle Is repeated four times, water-washing the film surface of the panel using a sponge, and the resulting film surface is visually observed. ○ means no stain; Δ means that the stain remains faint; X means that the stain remains remarkably.
10) Resistance to algae secretions, on a panel coated for testing, mix 0.4 cc of test solution (the pigeon secretions collected from the field with deionized water to a concentration of 30%, and disperse the mixture After stirring for 30 minutes, the mixture was filtered with gauze), and the panel was heated in a gradient oven at 70 ° C. for 30 minutes, and then the panel was washed with water and the film surface of the panel was washed. The result obtained by visual observation. ○ means no stain at all; Δ means that stains, light marks, and foaming remain faint; X means that stains, light marks, and foaming are remarkable.
11) Resistance to pollen, on a test-coated panel, drop 0.4 cc of 0.5% cedar pollen solution (collected from deionized water) in deionized water and heat the panel in a gradient oven at 65 ° C. for 30 minutes. The result is obtained by washing the panel with water and visually observing the film surface of the panel. ○ means no stain at all; Δ means that staining, foaming and shrinkage remain faint; X means that staining, foaming and shrinkage are remarkable.
12) Minimum modulus is the minimum of mechanical modulus (dyn / cm 2) at 150-200 ° C.
Comparative Examples 1 to 6
The coating composition was prepared using the comparative component and the example component prepared in the preparation of the sample. The ratio of the components used is shown in Table 2. In Table 2, the ratio of each component used, average epoxy equivalent, B / A molar ratio, coating step, minimum modulus, various test methods and evaluation criteria have the same meanings as in Table 1.
Comparative example One23456 (A-1)50306030 (A-3)70(A-4) 40 (B-1)5070 3060 (B-3) 4070 (C-1) 0.50.50.50.5 (C-2) 0.5 Average epoxy equivalent174192267372170168 B / A molar ratio0.601.390.180.630.30.64 Gather flow0.20.20.20.20.20.2 Final appearance3C2B3C2B3C2B3C2B3C2B3C2B 20 ℃○○○○○○ Hardness60 ℃10131710814 Acid resistance244223 DecontaminationX△△△△○ Algae excretionXX△△X△ Fire resistanceXXXXXX Modulus△X△XXX Elastic modulus6.1x10 ⁷ 3.2 x ^{10 8} 4.8 x ^{10 8} 3.8 x ^{10 8} 9.2 x 10 ⁷ 2.8 x ^{10 8}
Comparative Example 7
The same procedure as in Example 1 was repeated except that the following carboxy-epoxy clear coating was replaced with the coating obtained in Example 1 and used as the second transparent coating of 3C2B of Example 1. The performance test results are shown in Table 3.
Transparent coating (carboxyl epoxy type):
Polymer consisting of 200 parts of semi-esterified product of maleic acid and ethanol, 50 parts of acrylic acid, 200 parts of n-butyl acrylate, 350 parts of n-butyl methacrylate and 200 parts of styrene (carboxyl group-containing number-average molecular weight of 6,000 50% solution of xylene in acrylic resin) was composed of 350 parts glycidyl methacrylate, 130 parts hydroxyethyl methacrylate, 300 parts n-butyl acrylate, 120 parts n-butyl methacrylate and 100 parts styrene. A 50% solution in xylene of a polymer (epoxy group-containing acrylic resin having a number-average molecular weight of 10,000) and a carboxyl group-containing acrylic resin / epoxy-containing acrylic resin ratio are mixed so as to have a solid content ratio of 60/40. and ; Thereafter, tetraethylammonium bromide was added at a rate of 0.5 parts per 100 parts of the resin solids content.
Comparative Example 8
The same procedure as in Example 1 was carried out except that the coating obtained in Example 1 and used as the second transparent coating of 3C2B in Example 1 was replaced with the following hydroxyl group-containing acrylic resin / melamine resin-based transparent coating. Repeated. The performance test results obtained are shown in Table 3.
Clear coating (hydroxy group-containing acrylic resin / melamine resin-based clear coating):
Polymer consisting of 200 parts of styrene, 200 parts of hydroxyethyl methacrylate, 200 parts of n-butyl acrylate, 300 parts of n-butyl methacrylate, and 100 parts of 2-ethylhexyl acrylate (number-hydroxy group having an average molecular weight of 5,000- 50% solution of xylene of the containing acrylic resin) was mixed with melamine resin (U-Van 20SE-60, Mitsui Toatsu Chemical Co., Ltd., butyl esterified melamine resin) and hydroxy group-containing acrylic resin / melamine resin in solid content. It mixed in the ratio of 60/40.
Comparative example 78 Coating steps3C2B3C2B Final appearance○○ Hardness20 ℃109 60 ℃22 Acid resistance○X Decontamination△X Algae excretionXX Fire resistanceXX Modulus1.2 x ^{10 8} 4.0 x ^{10 8}
Examples 7-9 and Comparative Examples 9-11
A transparent coating was prepared by mixing the components (A), (B) and (C) prepared in the preparation of the sample. The proportions of the components used are shown in Tables 4 and 5. In Table 4, the transparent coatings a to c are for the examples and are the same as those used in Examples 1, 3 and 4, and in Table 5, the transparent coatings d to f are for the comparative examples and in Comparative Examples 1, 3 and 5, Same as used.
The material to be coated obtained by coating a metal panel (size 150 x 100 x 0.8 mm) with a cationic electrocoating and an intermediate coating and heat-curing the coated coating was cured with an acrylic resin / melamine with a film thickness of 20 μm. Spray-coating with a resin-based organic solvent type metallic coating; Leaving the resulting material at room temperature for 3 minutes; On the formed non-cured film, spray-coating an acrylic resin / melamine resin-based organic solvent type transparent, colorless coating with a film thickness of 20 mu m upon curing; The resulting material was left at room temperature for 3 minutes and then heated at 140 ° C. for 3 minutes to cure the two films formed. The film surface was then spray-coated with each of the transparent coatings a to f having a film thickness of 40 μm upon curing, the resulting material was left at room temperature for 3 minutes and then heated at 140 ° C. for 3 minutes to cure the formed film. .
The results of the coating film performance test performed on the coating step and the obtained coated panel are shown in Tables 4 and 5.
At the same time, each item in Tables 4 and 5 has the same meaning as in Table 1.
Example 789 Clear coatingabc (A-1)705070 (B-1)30 30 (B-2) 50(C-1)0.50.50.5 Average epoxy equivalent156173156 B / A molar ratio0.260.600.26 Gather flow0.20.20.2 Final appearance○○○ Hardness20 ℃211720 60 ℃131212 Acid resistance○○○ Stain removal○○○ Algae excretion○○○ Fire resistance○○○ Modulus3.1 x ^{10 9} 2.4 x ^{10 9} 2.9 x ^{10 9}
Comparative example 91011 Clear coatingdef (A-1)5060(A-3) 70 (B-1)50 30 (B-3) 40(C-1)-0.50.5 Average epoxy equivalent174267170 B / A molar ratio0.600.180.3 Gather flow0.20.20.2 Final appearance○○○ Hardness20 ℃9169 60 ℃232 Acid resistanceX△△ DecontaminationX△X Algae excretionXXX Fire resistance△△X Modulus6.0 x 10 ⁷ 4.9 x ^{10 8} 9.1 x 10 ⁷
Comparative Example 12
The same procedure as in Example 7 was repeated except that the transparent coating used in Example 7 was replaced with the same carboxy-epoxy transparent coating as used in Comparative Example 7. The performance test results obtained are shown in Table 6.
Comparative Example 13
The same procedure as in Example 7 was repeated except that the transparent coating used in Example 7 was replaced with the same hydroxyl group-containing acrylic resin / melamine resin-based transparent coating as used in Comparative Example 8. The performance test results obtained are shown in Table 6.
Comparative example 12138 Final appearance○○ Hardness20 ℃910 60 ℃22 Acid resistance○X Decontamination△X Algae excretionXX Fire resistanceXX Modulus1.3 x ^{10 8} 4.2 x ^{10 9}
Examples 10-19 and Comparative Examples 14-21
Coating compositions were prepared by mixing the components (A), (B), (C) and (D) prepared above. The proportions of the components used are shown in Tables 7 and 8.
Example 1011121314 (A-1)7070707070 (B-1)3030303030 (C-1)0.50.50.50.50.5 (D-1)5 (D-2) 5 (D-3) 5 (D-4) 5(D-5)5 Average epoxy equivalent156156156156156 B / A molar ratio0.260.260.260.260.26 Gather flow0.20.20.20.20.2 Final appearance○○○○○ Hardness20 ℃1920191919 60 ℃1212111212 Acid resistance○○○○○ Algae excretion○○○○○ Fire resistance○○○○○ Modulus2.4 x ^{10 9} 2.5 x ^{10 9} 2.4 x ^{10 9} 2.4 x ^{10 9} 2.3 x ^{10 9}Initial water repellency115116115113108 Initial oil repellency7374727069 Long-term water repellency9897979693 Long term decontamination○○○○○
Example 1516171819 (A-1)7070 7070 (A-2) 60 (B-1)303040 30 (B-2) 50(C-1)0.50.5One0.5(C-2)0.5 (D-1) 10555 (D-6)5 Average epoxy equivalent156156231173156 B / A molar ratio0.260.260.730.600.26 Gather flow0.20.20.20.20.2 Final appearance○○○○○ Hardness20 ℃1917161718 60 ℃1110101211 Acid resistance○○○○○ Algae excretion○○○○○ Fire resistance○○○○○ Modulus2.3 x ^{10 9} 2.0 x ^{10 9} 1.4 x ^{10 9} 1.9 x ^{10 9} 2.2 x ^{10 9}Initial water repellency104115115114115 Initial oil repellency6573727273 Long-term water repellency9099979897 Long term decontamination○○○○○
Comparative example 14151617 (A-1)707030(A-3) 70 (B-1)30307030 (C-1)0.50.50.50.5 (D-1)--55 (D-7)-5-- Average epoxy equivalent156156192170 B / A molar ratio0.260.261.390.3 Gather flow0.20.20.20.2 Final appearance○○○○ Hardness20 ℃2019126 60 ℃121132 Acid resistance○○△△ Algae excretion○○XX Fire resistance○○XX Modulus3.0 x ^{10 9} 2.4 x ^{10 9} 2.6 x ^{10 8} 8.8 x 10 ⁷Initial water repellency8280115114 Initial oil repellency24267273 Long-term water repellency66659772 Long term decontamination△△XXXX
Comparative example 18192021 (A-1) 605030 (A-4)40 (B-1)60 50(B-3) 40 70 (C-1)0.50.5-0.5 (D-1)5555 Average epoxy equivalent168267174372 B / A molar ratio0.640.180.600.63 Gather flow0.20.20.20.2 Final appearance○○○○ Hardness20 ℃1216911 60 ℃3323 Acid resistance○△X△ Algae excretionXXXX Fire resistanceXXXX Elastic modulus2.0 x ^{10 8} 4.4 x ^{10 8} 5.5 x 10 ⁷ 2.7 x ^{10 8}Initial water repellency114114115115 Initial oil repellency73727072 Long-term water repellency90886375 Long term decontaminationXXXXXXX
In Tables 7 and 8, the coating step, initial water repellency, initial oil repellency and long term decontamination are as described below, and the other items have the same meaning as in Table 1.
1) Coating (coating) was carried out in all cases by 3C2B (3-coat 2-baking). Specifically, to the material to be coated obtained by coating a cationic electrocoating and an intermediate coating on a metal panel and heat-curing groups, an acrylic resin / melamine resin-based organic solvent type metal coating (cured film thickness: 20 μm) And an acrylic resin / melamine resin-based organic solvent type first transparent coating (cured film thickness: 25 μm) in the above order; The resulting material is heated at 140 ° C. for 30 minutes to cure the two films formed; Subsequently, each coating obtained in Examples 10-19 and Comparative Examples 14-21 with a second transparent coating was coated with a film thickness of 25 탆 upon curing; The resulting material was heated at 140 ° C. for 30 minutes to obtain a panel coated for testing. Using the panels coated for this test, the film performance of the panels was tested.
2) Initial water repellency: Measurement result of water contact angle of coating film heat-cured at 140 ° C. for 30 minutes and left at room temperature for 1 hour. Initial water repellency was measured by dropping 0.03 cc of water on the coating film and the contact angle between the coating film by the drop and contact angle measuring device CA-X150 (trade name manufactured by Kyowa Kaimen Kagaku K.K.) was measured.
3) Initial oil stripper: The paraffin contact angle of the coating film which was heat-cured at 140 ° C. for 30 minutes and then left at room temperature for 1 hour was measured. Initial oil peelability was measured by dropping 0.03 cc of molten paraffin on the coating film and measuring the contact angle between the coating film by the droplet and contact angle meter CA-X150 (trade name, Kyowa Kaimen Kagaku K. K.).
4) Long-term water repellency: the result of measurement in the same manner as in 2) at the water contact angle of the coating film heat-cured at 140 ° C. for 30 minutes and exposed to light for 500 hours in a solar meter.
5) Long-term sustained removal: The test solution was added to a mixture of 0.25 parts of carbon black with 99.75 parts of deionized water (test dust number 12 manufactured by Nippon Funtai Kogyo Gijutsu Kyokai) to adopt a pH up to 3.0. The test coating panels were left outside for 1 week (in Hiratsuka City) horizontally, then the coating panels were spray-coated with the test solution and left outside for 1 week horizontally. The cycle was repeated for 2 months. Thereafter, the coated panel was dried at 80 ° C. for 6 hours and then washed with water using a sponge, and then the film surface of the panel was compared with the initial test panel before the test. O means no contamination at all; Δ means that some contamination occurs; × means that the contamination appeared significantly; ×× means that the contamination appeared clearly.
Comparative Example 21
The same procedure as in Example 10 was repeated except that the same carboxyl-epoxy type transparent coating as used in Comparative Example 7 was used instead of the second transparent coating used in Example 10. The performance results obtained are shown in Table 9.
Comparative Example 22
The same procedure as in Example 10 was used except that the same hydroxyl group-containing acrylic resin / melamine resin-based transparent coating as used in Comparative Example 8 was used instead of the second transparent coating used in Example 10. Repeated. The performance test results obtained are shown in Table 9.
Comparative example2122 Final appearance○○ Hardness20 ℃109 60 ℃22 Acid resistance○× Algae excretion×× Fire resistance×× Minimum module1.2 × 10 ⁸ 4.0 × 10 ⁹Initial water repellency8380 Initial oil repellency3532 Long-term water repellency5962 Long-term decontamination××××
Examples 20-24 and Comparative Examples 23 and 24
Coating compositions were prepared by mixing the components (A), (B), (C) and (E) prepared above. Portions of the components used are shown in Table 10.
ExampleComparative example20212223242324 (A-1)5050 50 (A-2) 6060 6060 (B-1)50 4040504040 (B-2) 50(C-1)0.50.50.50.50.50.50.5 (E-1)23(E-2) 24 (E-3)2 (E-4) 2Average epoxy equivalent174173231231174231231 B / A molar ratio0.600.600.730.730.600.730.73 Gather flow0.20.20.20.20.20.20.2 Application step3C2B3C2B3C2B3C2B3C2B3C2B3C2B Final appearance○○○○○○○ Hardness20 ℃18181717171117 60 ℃121210911311 Minimum module2.2 × 10 ⁹ 2.3 × 10 ⁹ 1.7 × 10 ⁹ 1.6 × 10 ⁹ 1.5 × 10 ⁹ 3.0 × 10 ⁹ 1.8 × 10 ⁹Acid resistance○○○○○△○ Algae excretion○○○○○×○ Fire resistance○○○○○×○ Long-term decontamination○○○○○×X (crack)
In Table 10, the long-term decontamination performance is described as follows, and other items have the same meaning as in Table 1.
1) long-term decontamination capability: results obtained by performing test panels in an accelerated climate test for 200 hours by a dew circulation long-term climate meter (manufactured by Suga Test Instruments Co., Ltd); Test panel spray-plot with test solution (prepared by adding sulfuric acid to a mixture of 0.25 parts carbon black and 99.75 parts deionized water of Test Dust No. 12 manufactured by Nippon Funtai Kogyo Gijutsu Kyokai); The resulting panel was then left to stand at a temperature of 20 ° C. and a humidity of 70% for 17 hours; After heating the panel at 80 ° C. for 6 hours in hot-air drying; Repeat the cycle twice; And cleaning the panel membrane surface unattended using a sponge.
○ means no contamination on the surface of the membrane and no change.
Δ means that very little contamination was found or a slight defect (such as a crack) was found on the membrane surface.
X means that contamination was found distinctly or distinct defects (such as cracks) were found on the membrane surface.
Examples 25-28
Table compositions were prepared by mixing components (A), (B), (C) and (F) prepared in the above sample preparation.
The ratio of the said component is shown in Table 11.
Comparative Examples 25 and 26
Coating compositions were prepared by mixing the components for the comparative example and the components for the examples, prepared in the preparation of the samples. The proportions of the components used and the performance test results of the compositions are shown in Table 11.
Comparative Example 27
The same procedure as in Example 25 was repeated except that the same carboxyl-epoxy type transparent coating as used in Comparative Example 7 was used instead of the second transparent coating used in Example 25. The test results are shown in Table 11.
ExampleComparative example25262728252627 (A-1)7070 507050(A-2) 60 (B-1)303040 3050(B-2) 50 (C-1)0.5 0.50.50.5 (C-2) 0.5(F-1)5 5 5(F-2) 10(F-3) 5 Average epoxy equivalent156156231173156173B / A molar ratio0.260.260.730.60.260.6Gather flow0.20.20.20.20.20.20.2 Application step3C2B3C2B3C2B3C2B3C2B3C2B3C2B Final appearance○○○○○○○ Hardness20 ℃1917171720910 60 ℃1099111222 Minimum module2.4 × 102.0 × 101.5 × 101.9 × 103.0 × 105.0 × 101.2 × 10 Acid resistance○○○○○×○ Decontamination○○○○○×Algae excretion○○○○○×× Fire resistance○○○○○△× Water contact angle after acid treatment (°)21192322722368 Initial water contact angle (°)89888889818888 Appearance after 6-month exposure○○○○×△× Water contact angle after 6-month exposure (°)25202226632258
In Table 11, the water contact angle, initial contact angle, and external exposure test after acid treatment are described as follows and other items have the same meanings as in Table 1.
1) Water contact angle after acid treatment: The test panel was impregnated with a 2.5% sulfuric acid aqueous solution at 20 ° C. for 24 hours, and then the test panel was washed with water to remove the sulfuric acid solution attached thereto, and the washed test panel was dried. After that, 0.03 cc of deionized water was dropped on the panel surface of the panel, and the panel was left at 20 ° C. for 3 minutes, after which the panel was manufactured from a contact angle measuring device, namely Kyowa Chemical Industry Co., Ltd. Measurement was made using the model DCAA.
2) Initial water contact angle: 0.03 cc of deionized water is dropped on the surface of the test panel before external exposure, and the panel is left at 20 ° C for 3 minutes, after which the panel is brought into contact angle measuring device, ie Kyowa Chemical Industry Measurement was made using a model DCAA manufactured by Co., Ltd.
3) External exposure test: The test panel is mounted at Tokyo Factory of Kansai Paint Co., Ltd. at an angle of 30 ° to the south direction. Put on. After six months of exposure the test panel was examined for appearance and water contact angle without performing sample conditions such as water-washing and the like.
Appearance evaluation (contamination) was achieved by examining the degree of contamination of the film surface of the panel based on the following criteria.
No contamination was found compared to the coated panel before the test.
Δ was found to be contaminated compared to the coated panel before the test.
X clearly detected contamination compared to the coated panel before the test.
Examples 29-32
Coating compositions were prepared by mixing the components (A), (B), (C) and (G) prepared as in the preparation of the sample. The proportions of the components used are shown in Table 12.
ExampleComparative example293031322829 (A-1)505060605060 (B-1)505040405040 (C-1)222222 (D-1)40804080-- Average epoxy equivalent40804080-- B / A molar ratio174174231231174231 Gather flow0.20.20.20.20.20.2 Application step3C2B3C2B3C2B3C2B3C2B3C2B Final appearance○○○○○○ Hardness20 ℃242822261817 60 ℃21231923129 Modulus2.4 × 10 ⁹ 2.3 × 10 ⁹ 2.1 × 10 ⁹ 2.1 × 10 ⁹ 2.3 × 10 ⁹ 2.0 × 10 ⁹
In Table 12, each item has the same meaning as in Table 1.
Examples 33 to 35
Coating compositions were prepared by mixing the components (A), (B), (C) and (H) prepared in the above sample preparation. The proportion of the above mixed components is shown in Table 13.
Comparative Example 30
The same procedure as in Example 33 was repeated except that the same carboxyl-epoxy type transparent coating as used in Comparative Example 7 was used instead of the second transparent coating used in Example 33. The performance test results obtained are shown in Table 13.
Comparative Example 31
The same procedure as in Example 33 was carried out except that the same hydroxyl group-containing acrylic resin / melamine resin-based transparent coating as used in Comparative Example 8 was used instead of the second transparent coating used in Example 33. Repeated. The performance test results obtained are shown in Table 13.
ExampleComparative example3334353031 (A-1)5050 (A-2) 60 (B-1)50 40 (B-2) 50 (C-1)0.50.5 (C-2) 0.5 (H-1) 0.5 (H-2)0.5 0.5 (H-3)One One Average epoxy equivalent174173231 B / A molar ratio0.600.600.73 Gather flow0.20.20.20.20.2 Application step3C2B3C2B3C2B3C2B3C2B Final appearance○○○○○ Hardness20 ℃201818109 60 ℃12111222 Acid resistance○○○○× My bird droppings○○○△× Fire resistance○○○×× Decontamination○○○×× Modulus2.2 × 10 ⁹ 2.2 × 10 ⁹ 2.1 × 10 ⁹ 1.2 × 10 ⁹ 4.0 × 10 ⁹
In Table 13, the application step is described as follows and other items have the same meaning as in Table 1.
1) The term 3C2BB in the application stage is an abbreviation for 3-coat 2-baking. Specifically, cationic electroplating and intermediate coating and thermosetting them on the materials to be applied obtained by applying them to the metal panel are acrylic resin / melamine resin-based organic solvent type metal coatings (curing film thickness: 20 μm). And an acrylic resin / melamine resin-based organic solvent type first transparent coating (cured film thickness: 25 μm) in order; Heating the resulting material at 140 ° C. for 30 minutes to cure the two films produced; Thereafter, one of the coatings obtained in Examples 33 to 35 was applied to the material as a second transparent coating at a film thickness of 25 μm as cured; The resulting material was heated at 60 ° C. for 10 minutes to remove substantially all (95%) organic solvent from the membrane, followed by ultrasonic irradiation from a high pressure mercury lamp of 180 W / cm in an amount of 1,000 mJ / cm ² to give a second transparent coating. Semi-curing the water membrane (gel fraction by acetone extraction: 50%); The semi-cured film was heated at 140 ° C. for 30 minutes while fully curing to obtain a coating panel during the test.
Examples 36-38 and Comparative Examples 32-34
The coating compositions were prepared by mixing components (A), (B ′) and (C) prepared in the preparation of the sample. The ratio of the said component used is shown in Table 14.
ExampleComparative example363738323334 Ingredient (A)(A-1)7050 70 (A-2) 60 (A-3)70(A-4) 70 Component (B ')(B'-1)30 40 3030 (B'-2) 50 (B'-3) 30 Ingredient (C)(C-1)0.5 0.50.50.5 (C-2) 1.0 Gather flow0.20.20.20.20.20.2 Average epoxy equivalent156173231267170168 B '/ A molar ratio0.260.600.730.180.30.64 Final appearance○○○○○○ Hardness20 ℃20181717814 60 ℃121310423 Acid resistance○○○△△○ My bird droppings○○○××× Fire resistance○○○××× Modulus3.0 × 10 ⁹ 2.3 × 10 ⁹ 1.8 × 10 ⁹ 4.8 × 10 ⁸ 9.2 × 10 ⁷ 2.8 × 10 ⁸Initial water repellency1039810582103106 Initial oil repellency485047264852 Long-term water repellency85838664678 Long-term acid decontamination○○○×××××
In Table 14, the B '/ A molar ratio is as described below, and the other items have the same meanings as in Table 1 and Table 7. Incidentally, the application step was performed by 3C3B.
1) B '/ A molar ratio: mol of an epoxy group in component (B') per mole of epoxy group in component (A).
Comparative Example 35
Same coating as in Example 36, except that the coating having the formulation shown in Table 14 used as the second transparent coating in Example 36 was replaced with the same carboxy-epoxy type transparent coating as used in Comparative Example 7. The procedure was repeated. The performance test results obtained are shown in Table 15.
Comparative Example 36
Example A coating having the formulation shown in Table 14 used as the second transparent coating was replaced with the same hydroxyl group-containing acrylic resin / melamine resin-based transparent coating as used in Comparative Example 8. The same procedure as in 36 was repeated. The performance test results obtained are shown in Table 15.
Comparative example3536 Final appearance○○ Hardness20 ℃109 60 ℃22 Acid resistance○× My bird droppings×× Fire resistance×× Modulus1.2 × 10 ⁸ 4.0 × 109 Initial water repellency8380 Initial oil repellency3532 Long-term water repellency5962 Long-term acid decontamination××××
Examples 39-43
A coating composition was prepared by mixing components (A), (B) and (C) prepared by the above preparation of samples. The ratio of the said component used is shown in Table 16.
Example 44
This embodiment is a specific example using 2C1B. Cationic electrocoatings and intermediate coatings and heat-curing coatings were applied with acrylic resin / melamine resin-based organic solvent type metallic coating (cured film thickness: 20 μm) to the material to be coated obtained by applying to the metal panel. and ; Thereafter, the coating composition (transparent coating) obtained in Example 39 (cured film thickness: 40 μm) was applied to the uncured film of the metallic coating; The resulting material is then heated at 140 ° C. for 30 minutes to cure all of the above coatings; The resulting panel was subjected to a performance test as shown in Table 1. The results obtained are shown in Table 16.
Example 45
The same procedure as in Example 39 was repeated except that 3C2B used in Example 39 was changed to 3-coat 1-bak. The performance test results obtained are shown in Table 16.
Example 46
The same procedure as in Example 39 was repeated except that 0.5 parts of Component (C-1) used in Example 39 were replaced with 0.5 parts of Component (C-2). The performance test results obtained are shown in Table 16.
Example3940414243444546 (A-1)70 503575707070 (A-2) 60 (B-1)3040 303030 (B-2) 50(B-3) 6525 (C-1)0.5One0.50.50.50.50.5(C-2) 0.5 Average epoxy equivalent145222171189148145145145 B / A molar ratio0.280.800.520.970.170.280.280.28 Gather flow0.20.20.20.20.20.20.20.2 Application step3C2B3C2B3C2B3C2B3C2B3C1B3C1B3C2B Final appearance○○○○○○○○ Hardness20 ℃2118191722192022 60 ℃1311131114111213 Acid resistance○○○○○○○○ Anti-glare ability○○○○○○○○ Algae excretion○○○○○○○○ Fire resistance○○○○○○○○ Modulus3.22.02.53.03.43.23.23.2
In Table 16, the average epoxy equivalent and the B / A molar ratio are as described below, and the other items have the same meanings as in Table 1.
1) Average epoxy equivalent: Average epoxy equivalent of the total amount of an epoxy group in component (A) and an epoxy group and an oxetane functional group in component (B).
2) B / A molar ratio: total moles of epoxy groups and oxetane functional groups in component (B) per mole of epoxy groups in component (A).
Comparative Examples 37 to 41
Coating compositions were prepared using the components for comparative and example preparations prepared in the preparation of the samples. The proportions of the components used are shown in Table 17. The proportions of components used in Table 17, average epoxy equivalents, B / A molar ratios, 3C3B and the like have the same meanings as in Table 16. In addition, test methods, evaluation criteria, and judgment are the same as in Table 16.
Comparative example3738394041 (A-1)506030 (A-2) 70(B-1)40 (B-2)50 3060 (B-3) 4070 (C-1) 0.50.50.50.5 (C-2)Average epoxy equivalent157267372162137 B / A molar ratio0.680.180.630.320.7 Gather flow0.20.20.20.20.2 Application step3C2B3C2B3C2B3C2B3C2B Final appearance○○○○○ Hardness20 ℃91710713 60 ℃24223 Acid resistance×△△△○ Anti-glare ability×△△×Algae excretion××××× Fire resistance△△×××
Comparative Example 42
The same procedure as in Example 39 was repeated except that the second transparent coating used in Example 39 was replaced with the same carboxy-epoxy type transparent coating used in Comparative Example 7. The performance test results obtained are shown in Table 18.
Comparative Example 43
The same procedure as in Example 39 was repeated except that the second transparent coating used in Example 39 was replaced with the same hydroxyl group-containing acrylic resin / melamine resin-based transparent coating as in Comparative Example 8. . The performance test results obtained are shown in Table 18.
Comparative example4243 Application step3C2B3C2B Final appearance○○ Hardness20 ℃109 60 ℃22 Acid resistance○× Anti-glare ability△× Algae excretion×× Fire resistance××
The inventors have found that a cured coating film having a TUKON hardness of at least 15 at 20 ° C. and a dynamic modulus E ′ (dynamic modulus) minimum of at least 1 × 10 ⁹ dyn / cm ² at a frequency of 110 Hz in a temperature range of 150-200 ° C. is 60 ° C. It has been found that it does not soften even at high temperatures, does not cause infiltration or sticking of contaminants, and easily removes contaminants attached thereto, and has very high antifouling properties, and has excellent weather resistance, final appearance, and acid resistance.

权利要求:
Claims (61)
[1" claim-type="Currently amended] 1 in the temperature range of 150-200 ℃ × 10 ⁹ in dyn / cm ² or more has a dynamic modulus E 'with the amplitude of 110 Hz to produce a cured coating having a TUKON hardness of 15 or at 20 ℃ thermosetting organic solvent Mold coating.
[2" claim-type="Currently amended] The method of claim 1, wherein the TUKON hardness at 20 ℃ is 17-25 and the maximum dynamic modulus at an amplitude of 110 Hz in the temperature range of 150-200 ℃ is 1.110 ⁹ to 8 × 10 ⁹ dyn / cm ² Coating.
[3" claim-type="Currently amended] The method of claim 1,
(A) a compound containing two or more alicyclic epoxy groups in a molecule and having a number-average molecular weight of 2,000 or less,
(B) an epoxy group-containing acrylic resin having a number-average molecular weight of 2,000-50,000, a hydroxyl value of 10-150 mg KOH / g and an epoxy equivalent of 220 or less, and
(C) A thermally initiated cationic polymerizable catalyst wherein the molar ratio of epoxy group of component (A) to epoxy group of component (B) is from 1: 1 to 1: 0.05.
[4" claim-type="Currently amended] The coating according to claim 3, wherein component (A) is a compound containing 2 or 3 alicyclic epoxy groups in the molecule and having a number-average molecular weight of 100-1,500.
[5" claim-type="Currently amended] The method of claim 3, wherein component (A) comprises dicyclopentadiene dioxide, bis (2,3-epoxycyclopentyl) ether, ethylene glycol bis (epoxycyclohexenecarboxylate), bis (3,4-epoxycyclo Hexylmethyl) adipate, bis (4,5-epoxy-2-methylcyclohexylmethyl) adipate, ethylene glycol bis (3,4-epoxycyclohexanecarboxylate), 3, '4'-epoxycyclohexylmethyl -3,4-epoxycyclohexanecarboxylate, 3,4-epoxy-6-methylcyclohexylmethyl-3,4-epoxy-6-methylcyclohexanecarboxylate, 1,2,5,6-diepoxy -4,7-methanoperhydroidene, 2- (3,4-epoxycyclohexyl) -3, '4'-epoxy-1,3-dioxane-5-spirocyclohexane, 1,2-ethylenedioxy -Bis (3,4-epoxycyclohexylmethane), di-2,3-epoxycyclopentyl ether and 4 ', 5'-epoxy-2'-methylcyclohexylmethyl 4,5-epoxy-2-methylcyclohexane Group consisting of carboxylates Coating, characterized in that selected from.
[6" claim-type="Currently amended] The coating according to claim 3, wherein the epoxy group of component (B) is an alicyclic epoxy group or a glycidyl (meth) acrylate-derived epoxy group.
[7" claim-type="Currently amended] 4. A coating according to claim 3, wherein component (B) is obtained by copolymerizing an epoxy group-containing polymerizable monomer, a hydroxyl group-containing polymerizable monomer, a polymerizable acrylic monomer and, if necessary, another polymerizable monomer. .
[8" claim-type="Currently amended] Component (B) is an epoxy group-containing acrylic resin having a number-average molecular weight of 3,000-20,000, a hydroxyl value of 20-120 mg KOH / g and an epoxy equivalent of 100-220. Coatings.
[9" claim-type="Currently amended] 4. A coating according to claim 3, wherein the average epoxy equivalent of component (A) and component (B) is 300 or less.
[10" claim-type="Currently amended] 4. A coating according to claim 3, wherein the molar ratio of epoxy group of component (A) to epoxy group of component (B) is from 1: 0.8 to 1: 0.2.
[11" claim-type="Currently amended] The coating as claimed in claim 3, wherein component (C) is inert at room temperature but, when heated to a critical temperature (about 100-180 ° C.), causes cleavage to generate cations and cationic polymerization.
[12" claim-type="Currently amended] The method of claim 3 wherein component (C) is an anion component is _{^{SbF 6 -, SbF 4 -,}} AsF 6 - and PF ₆ ^- as a coating, characterized in that an onium salt of a selected member of nitrogen, sulfur, phosphorus or iodine from the group consisting of water.
[13" claim-type="Currently amended] 4. A coating according to claim 3, consisting of component (C) in an amount of 0.05-10 parts by weight per 100 parts by weight of the total solids content of components (A) and (B).
[14" claim-type="Currently amended] The coating of claim 3, which is a transparent coating.
[15" claim-type="Currently amended] The coating according to claim 3, further comprising (D) a chlorine-containing resin.
[16" claim-type="Currently amended] The coating according to claim 15, wherein component (D) is of the form:
(D-1) A dispersion of particles of a polymer containing a fluoroalkyl group-containing (meth) acrylate unit in an organic solvent solution containing a dispersion stabilizer resin, wherein the particles are insoluble in the organic solvent. Polymer dispersion.
(D-2) A non-aqueous polymer dispersion which is a dispersion of polymer particles in an organic solvent solution containing a dispersion stabilizer resin composed of chlorine-containing resin, wherein the particles are insoluble in the organic solvent.
(D-3) An organic solvent solution of chlorine-containing resin.
[17" claim-type="Currently amended] The non-aqueous polymer dispersion (D-1) according to claim 16, wherein in the mixture of the dispersion stabilizer resin and the organic solvent,
CH ₂ = C (R) -COO- (CH ₂ ) _n -Rf
Wherein R is a hydrogen atom or a methyl group; n is an integer from 1-10; Rf is a C _1-21 linear or branched fluoroalkyl group; and other polymerization of the fluoroalkyl group-containing (meth) acrylate represented by A coating, characterized in that it is prepared by copolymerizing with a monomer to produce insoluble polymer particles in the mixture.
[18" claim-type="Currently amended] 17. The copolymer of claim 16, wherein the chlorine-containing resin is a copolymer of at least one chlorine-containing polymerizable monomer selected from the group consisting of fluoroalkyl group-containing (meth) acrylates and fluoroolefins, or the chlorine-containing polymerizable monomers. And a copolymer of another polymerizable monomer.
[19" claim-type="Currently amended] The coating according to claim 15, consisting of component (D) in an amount of 0.5-40 parts by weight per 100 parts by weight of the total solids content of components (A) and (B).
[20" claim-type="Currently amended] The coating according to claim 3, which is also (E) acrylate or aminoetherated inhibited amine.
[21" claim-type="Currently amended] The coating of claim 20, wherein the inhibited amine is an acrylate or aminoetherated piperidine derivative.
[22" claim-type="Currently amended] The coating of claim 20, wherein the inhibited amine is a compound selected from the group consisting of compounds of the formula:

(Wherein R is a C _1-20 alkyl group).
[23" claim-type="Currently amended] The method of claim 20 wherein the amine inhibited is 8-acetyl-3-dodecyl-7,7,9,9-tetramethyl-1,3,8-triazaspiro (4.5) decane-2,4-dione, N-acetyl-3-dodecyl-1,1- (2,2,6,6-tetramethyl-1,4-piperidinyl) pyrrolidine-2,5-dione and bis (N-octoxy- 2,2,6,6-tetramethyl-4-piperidyl) sebacate coating.
[24" claim-type="Currently amended] The coating according to claim 20, consisting of component (E) in an amount of 0.01-10 parts by weight per 100 parts by weight of the total solids content of components (A) and (B).
[25" claim-type="Currently amended] The coating according to claim 3, further comprising (F) a hydrolyzable alkoxysilyl group-containing compound.
[26" claim-type="Currently amended] The method of claim 25, wherein component (F) is:
(F-1): a condensate of tetramethyl silicate and / or tetra ethyl silicate, having a low degree of condensation of 2-10,
(F-2): 100 parts by weight of alkoxysilane compound (a) and 20-20,000 parts by weight of tetraalkoxy containing at least one organic functional group selected from the group consisting of mercapto group, epoxy group, (meth) acryloyl group and vinyl group Partial hydrolysis condensates of the silane mixture of silane compound (b),
(F-3): an organic functional group and a hydrolyzable group-containing silicone compound having an average degree of polymerization of 3-100, preferably 5-80, obtained by cocondensation under hydrolysis conditions:
Compound (1-i) represented by the following general formula:
R ¹ R ² Si (Z) ₂
(Wherein R ¹ is an organic functional group selected from an epoxy group, a mercapto group, a (meth) acryloyl group and a vinyl group, R ² is a C _1-3 alkyl group and Z is a hydrolyzable group), and / or Compound (1-ii) represented by the general formula:
R ¹ Si (Z) ₃
(Wherein R ¹ and Z are the same as above)
5 to 80 mole%, preferably 10 to 50 mole%,
0.1-30 mol%, preferably 1-25 mol% of the compound represented by the following formula (2):
R ² Si (Z) ₃
(Wherein R ² and Z are the same as above), and
10-94.9 mole%, preferably 25-90 mole% of the compound (3) represented by the following general formula:
Si (Z) ₄
(Wherein Z is the same as above).
[27" claim-type="Currently amended] 27. The coating according to claim 26, consisting of component (F-1) in an amount of 0.1-50 parts by weight per 100 parts by weight of the total solids content of components (A) and (B).
[28" claim-type="Currently amended] 27. A coating according to claim 26, wherein component (F-2) is a partially hydrolyzed condensate of a mercapto group-containing alkoxysilane or a mixture of an epoxy group-containing alkoxysilane and tetramethoxysilane or tetraethoxysilane. .
[29" claim-type="Currently amended] 27. The coating according to claim 26, consisting of component (F-2) in an amount of 0.1-50 parts by weight per 100 parts by weight of the total solids content of components (A) and (B).
[30" claim-type="Currently amended] 27. The hydrolytic condensation of claim 26 wherein component (F-3) is 10-50 mol% of compound (1), 1-25 mol% of compound (2), and 25-90 mol% of compound (3) Water, and the total amount of compound (2) and compound (3) is 30-80 mol%.
[31" claim-type="Currently amended] 27. The coating according to claim 26, consisting of component (F-3) in an amount of 0.1-50 parts by weight per 100 parts by weight of the total solids content of components (A) and (B).
[32" claim-type="Currently amended] The coating according to claim 3, further comprising (G) colloidal silica.
[33" claim-type="Currently amended] 33. The method of claim 32, using a colloidal silica (G) in an organic solvent in the form of practically almost spherical second of the fine particle dispersion of SiO _2, and by the SiO ₂ has a siloxane bond, wherein taking the form of a polymer material Coating.
[34" claim-type="Currently amended] 34. The coating of claim 33, wherein the ultrafine particles have an average particle diameter of 2-100 nm.
[35" claim-type="Currently amended] 33. A coating according to claim 32, consisting of component (F-3) in an amount of 10-40 parts by weight per 100 parts by weight of the total solids content of components (A) and (B).
[36" claim-type="Currently amended] The coating according to claim 3, further comprising (H) a photofunctional cationic polymerization catalyst.
[37" claim-type="Currently amended] 37. The coating of claim 36, wherein component (H) is selected from the group consisting of diazonium salts, sulfonium salts, iodium salts, metal compounds and sulfonium acetone.
[38" claim-type="Currently amended] 38. A coating according to claim 37, consisting of component (H) in an amount of 0.2-200 parts by weight per 100 parts by weight of the total solids content of components (A) and (B).
[39" claim-type="Currently amended] 37. The coating of claim 36, wherein component (H) is a silicone compound that generates silanol groups when irradiated with light.
[40" claim-type="Currently amended] 40. A coating according to claim 39, consisting of component (H) in an amount of 0.01-20 parts by weight per 100 parts by weight of the total solids content of components (A) and (B).
[41" claim-type="Currently amended] 37. The coating of claim 36, wherein component (H) is an aluminum complex.
[42" claim-type="Currently amended] The coating according to claim 41, consisting of component (H) in an amount of 0.001-20 parts by weight per 100 parts by weight of the total solids content of components (A) and (B).
[43" claim-type="Currently amended] The coating according to claim 3, wherein the component (B) is an acrylic resin [component (B ')] containing not only an epoxy group but also a dialkylsiloxy group.
[44" claim-type="Currently amended] The coating of claim 43, wherein the dialkylsiloxy group is a group represented by the formula:

Wherein R ₄ and R ₅ may be the same or different and may each be a C _1-5 alkyl group, in particular a methyl group or an ethyl group.
[45" claim-type="Currently amended] 44. The component (B ') according to claim 43, wherein the component (B') comprises an epoxy group-containing polymerizable monomer, a hydroxyl group-containing polymerizable monomer, a dialkylsiloxy group-containing polymerizable monomer, a polymerizable acrylic monomer and, if necessary, another polymerizable monomer. Coating obtained by copolymerization.
[46" claim-type="Currently amended] 46. The coating of claim 45 wherein the dialkylsiloxy group-containing polymerizable monomer is represented by the formula:

[47" claim-type="Currently amended] 46. The coating of claim 45, wherein the dialkylsiloxy group-containing polymerizable monomer is used in an amount of 0.1-40% by weight of the total amount of the monomers.
[48" claim-type="Currently amended] The coating according to claim 3, wherein the component (B) is an acrylic resin [component (B)] containing not only an epoxy group but also an oxetane functional group represented by the following formula:
(Wherein R ₁ is hydrogen atom, chlorine atom, C _1-6 alkyl group, C _1-6 fluoroalkyl group, allyl group, aryl group, aralkyl group, furyl group or thienyl group).
[49" claim-type="Currently amended] 49. The coating of claim 48, wherein the acrylic resin has an average of 2-10 oxetane groups and an average of 2-10 epoxy groups in the molecule.
[50" claim-type="Currently amended] 49. The coating of claim 48, wherein the total functional group equivalent of the oxetane group and the epoxy group is 400 or less.
[51" claim-type="Currently amended] 49. The copolymer of claim 48, wherein component (B) is copolymerized with an oxetane functional group-containing polymerizable monomer, an epoxy group-containing polymerizable monomer, a hydroxyl group-containing polymerizable monomer, a polymerizable acrylic monomer and, if necessary, another polymerizable monomer. Obtained by coating.
[52" claim-type="Currently amended] 49. The coating according to claim 48, wherein the molar ratio of cycloaliphatic epoxy groups in component (A) to total epoxy groups and oxetane functional groups in component (B) is from 1: 1 to 1: 0.05.
[53" claim-type="Currently amended] 49. The component according to claim 48, wherein the total functional group equivalent of the alicyclic epoxy group in component (A) and the epoxy group and oxetane functional group in component (B) are 300 or less based on the total amount of component (A) and component (B). Coatings.
[54" claim-type="Currently amended] On the material to be coated, one or more kinds of colored coatings and one or more kinds of transparent coatings are applied in this order, and the coating of claim 1 is used as a transparent coating for producing a top layer film of a multilayer top coat film. Method of producing a multilayer top coat film to be used.
[55" claim-type="Currently amended] 55. The method of claim 54, wherein the colored coating and the clear coating are applied in this order to produce a multilayer top coat film, wherein the coating of claim 1 is used as a clear coating.
[56" claim-type="Currently amended] 55. The method of claim 54 wherein the colored coating, the first transparent coating and the second transparent coating are applied in this order to produce a multilayer top coat film, wherein the coating of claim 1 is used as the second transparent coating. Characterized in that.
[57" claim-type="Currently amended] 55. The method of claim 54 wherein the first colored coating, the second colored coating and the clear coating are applied in this order to produce a multilayer top coat film, wherein the coating of claim 1 is used as a clear coating. How to feature.
[58" claim-type="Currently amended] 55. The method of claim 54 wherein the coating of claim 36 is used as a transparent coating and the coating is applied to produce a film of the coating, remove organic solvent from the film, and apply light to the resulting film for half-curing. And heating the half-cured film for complete curing.
[59" claim-type="Currently amended] 55. The method of claim 54, wherein the coating of claim 36 is used as a clear coating and the coating is applied to produce a film of the coating, heat the film for half curing, and half-light for complete curing. Applying to the cured film.
[60" claim-type="Currently amended] 55. The method of claim 54, wherein the material to be coated is an auto body.
[61" claim-type="Currently amended] A coated article obtained by the method of claim 54.

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同族专利:

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公开号 | 公开日

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CA2223392A1|1998-06-05|

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US6262147B1|2001-07-17|

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EP1462496A2|2004-09-29|

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US6015848A|2000-01-18|

---

EP0846739A2|1998-06-10|

---

EP0846739A3|1998-08-12|

---

KR100369883B1|2005-04-06|

---

EP1462496A3|2005-03-02|

引用文献:

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公开号 | 申请日 | 公开日 | 申请人 | 专利标题

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法律状态:
1996-12-05|Priority to JP96-339091

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1996-12-05|Priority to JP96-339,091

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1996-12-05|Priority to JP33909196A

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1997-01-31|Priority to JP1902397A

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1997-01-31|Priority to JP97-19,023

---

1997-01-31|Priority to JP97-19,022

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1997-01-31|Priority to JP1902297A

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1997-01-31|Priority to JP97-31,497

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1997-01-31|Priority to JP03149797A

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1997-03-07|Priority to JP97-68,962

---

1997-03-07|Priority to JP6896297A

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1997-03-26|Priority to JP97-89,944

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1997-03-26|Priority to JP8994497A

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1997-06-26|Priority to JP97-184,623

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1997-06-26|Priority to JP18462397A

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1997-08-11|Priority to JP97-228,868

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1997-08-11|Priority to JP22886897A

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1997-08-15|Priority to JP97-233,284

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1997-08-15|Priority to JP23328497A

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1997-12-05|Application filed by 와따나베다다시, 간사이페인트가부시끼가이샤

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1998-10-07|Publication of KR19980063847A

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2005-04-06|Application granted

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2005-04-06|Publication of KR100369883B1

优先权:

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申请号 | 申请日 | 专利标题

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JP96-339091|1996-12-05|

---

JP96-339,091|1996-12-05|

---

JP33909196A|JPH10158580A|1996-12-05|1996-12-05|Coating composition and its coating method|

---

JP97-19,022|1997-01-31|

---

JP1902397A|JPH10212453A|1997-01-31|1997-01-31|Coating material composition and method for applying the composition|

---

JP97-19,023|1997-01-31|

---

JP1902297A|JPH10212452A|1997-01-31|1997-01-31|Coating material composition and method for applying the composition|

---

JP97-31,497|1997-01-31|

---

JP03149797A|JP4127871B2|1997-01-31|1997-01-31|Coating composition and coating method thereof|

---

JP97-68,962|1997-03-07|

---

JP6896297A|JPH10251592A|1997-03-07|1997-03-07|Coating composition and application thereof|

---

JP8994497A|JPH10265733A|1997-03-26|1997-03-26|Coating composition and coating thereof|

---

JP97-89,944|1997-03-26|

---

JP18462397A|JPH1110080A|1997-06-26|1997-06-26|Formation of double-layer over coating film|

---

JP97-184,623|1997-06-26|

---

JP22886897A|JPH1161033A|1997-08-11|1997-08-11|Coating composition and application method thereof|

---

JP97-228,868|1997-08-11|

---

JP23328497A|JPH1161034A|1997-08-15|1997-08-15|Coating composition and application method thereof|

---

JP97-233,284|1997-08-15|